Home

Go Back   .: XT660.com - The #1 XT660 Resource :. > XT660 Tech Section > Performance Modifications & Enhancements
FAQ Calendar Search Today's Posts Mark Forums Read Main site

Google

Performance Modifications & Enhancements Engine, Fuelling & Throttle performance mods

Reply
 
Thread Tools Display Modes
  # 1  
Old 26-11-08, 11:40
Kev's Avatar
Kev Kev is offline
Administrator
 
Join Date: May 2006
Location: Brisbane, Australia
Posts: 6,063
Kev is on a distinguished road
ECU swop 07 to 05

I have now swopped my 07 ECU with O2 sensor for a 05 ECU with no O2 sensor. I have done this to gain full control of the fuel injection, so I can fully adjust the fuelling with all my mods.

I bought a complete wiring loom for a 05 XTX & fitted it to my 07 XTX with no modification needed to make it fit, then coded the 07 immobilizer & keys to the 04 ECU with no problems.














__________________
Click here to join the XT Supporter's scheme

Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946


Last edited by Kev; 07-04-10 at 00:56.
  # 2  
Old 26-11-08, 12:15
Gravityfreak Gravityfreak is offline
SemiPro XT-Moto
 
Join Date: Apr 2008
Location: Australia
Posts: 30
Gravityfreak is on a distinguished road
I have a headache just looking at that lot ...
  # 3  
Old 26-11-08, 12:19
CaptMoto's Avatar
CaptMoto CaptMoto is offline
The Guv'nor
 
Join Date: May 2006
Location: London
Posts: 4,007
CaptMoto is on a distinguished road
Plug and play? Only Kev and a few other can undertake such a task, I couldn't even change a light bulb without breaking something!!
  # 4  
Old 26-11-08, 12:23
Kev's Avatar
Kev Kev is offline
Administrator
 
Join Date: May 2006
Location: Brisbane, Australia
Posts: 6,063
Kev is on a distinguished road
You know me, anything is game on my XT's. If we don't try different things we will never know.

Time to move onto the next mod.
__________________
Click here to join the XT Supporter's scheme

Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946

  # 5  
Old 26-11-08, 14:45
colros colros is offline
Expert XT-Moto
 
Join Date: Jun 2008
Location: Selkirk, Sunny Borders
Posts: 200
colros is on a distinguished road
It is difficuklt to tell be the pictures, But where there big differences in the Loom or had they just added bits for the O" sensor etc?
__________________
Colin
09 XTZ in Blue and its nearly Stanard.
My Mods - Peatbog rear rack
Sponsored Links
  # 6  
Old 26-11-08, 15:26
J_maker's Avatar
J_maker J_maker is offline
XT-Moto SuperStar
 
Join Date: Mar 2007
Location: Volos, Greece
Posts: 1,028
J_maker is on a distinguished road
You keep making us proud every day Kev!

Full respect to your efforts and research in this forum!!!
__________________
My Mods
Kev's Fork Spacers - DNA stage 1 filter - Kev's O2 eliminator - Denso Iridium Spark Plug - AFAM XBAR - HEL brake line - Pirelli Diablo Rosso II Tires - Acerbis handguards

XTX - Better than SEX





  # 7  
Old 26-11-08, 16:02
johnno johnno is offline
XT-Moto SuperStar
 
Join Date: Mar 2007
Location: loughborough
Posts: 278
johnno is on a distinguished road
the information Kev sorts for us all is something else.
Quote:
Originally Posted by Gravityfreak View Post
I have a headache just looking at that lot ...
  # 8  
Old 26-11-08, 16:41
deiaccord deiaccord is offline
Expert XT-Moto
 
Join Date: Oct 2008
Location: Guernsey, Channel Islands
Posts: 216
deiaccord is on a distinguished road
Quote:
Originally Posted by CaptMoto View Post
Plug and play? Only Kev and a few other can undertake such a task, I couldn't even change a light bulb without breaking something!!
More Plug and Pray I'd have thought.

Working in IT I've built a few computers so I've had all the parts and cables all over the floor before but that something else entirely!

Respect to Kev, I'd be running out the door screaming with all that lot!
  # 9  
Old 26-11-08, 18:05
muppdog muppdog is offline
Expert XT-Moto
 
Join Date: Jul 2007
Location: Bodmin
Posts: 143
muppdog is on a distinguished road
Hi Kev
all very nice but does that mean that you have given up on a mod that works for the 07 XTs? Mine is still riding like a bronco when its cold and damp. Was ok in the 'summer'.
Does anybody know what Aprillia and MZ use in their bikes. Same engines with the same output but as smooth as silk!?

Rob
  # 10  
Old 26-11-08, 21:45
Kev's Avatar
Kev Kev is offline
Administrator
 
Join Date: May 2006
Location: Brisbane, Australia
Posts: 6,063
Kev is on a distinguished road
Quote:
Originally Posted by deiaccord View Post
More Plug and Pray I'd have thought.

Working in IT I've built a few computers so I've had all the parts and cables all over the floor before but that something else entirely!

Respect to Kev, I'd be running out the door screaming with all that lot!
The main looms are the same 07/05, except for the ECU part of the main loom it is totally different. The 07 ECU has 34 pins & the 05 ECU has 26 pins with the wiring allocation in the plugs in different locations.

So it is plug & play as long as you change the whole loom.
__________________
Click here to join the XT Supporter's scheme

Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946


Last edited by Kev; 07-04-10 at 00:57.
Reply

Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump


All times are GMT +1. The time now is 22:43.
Powered by vBulletin® Version 3.8.11
Copyright ©2000 - 2019, vBulletin Solutions Inc.

  XT660         Archive   Main site


Footer
vBSkinworks Top