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XT660Z T�n�r� General Discussions Everything and anything of general topic in relation to the new T�n�r� is discussed here

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  # 1  
Old 07-11-13, 11:18
pm4 pm4 is offline
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stripped bolt housing

hello all, whilst putting the oil filter cover back on my 2010 tenere i've over tightened the bleed screw and stripped the thread of the housing, now there is a slight oil leak as i can't get the correct torque on the bleed screw. has anyone got any ideas how i can fix this please?
  # 2  
Old 07-11-13, 11:46
Gas_Up_Lets_Go Gas_Up_Lets_Go is offline
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You have a couple of options;

1) replace the cover -> http://www.cmsnl.com/search/partnumb...spbpmodelcode=


Or,

2) re-tap the hole -> http://www.machinemart.co.uk/shop/se...ategory/page/1

I can't remember the size, but if you are buying a repair kit, it's probably going to cost you more than a new cover !


<edit>

Or - you could get a 2nd hand cover, it's the same part for the XT600 & Xt660 motors
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Last edited by Gas_Up_Lets_Go; 07-11-13 at 11:58. Reason: Added 3rd option....
  # 3  
Old 07-11-13, 14:25
pm4 pm4 is offline
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Unhappy

its not the cover that's the problem, the bolt screws into the engine block, as far as i can tell
  # 4  
Old 07-11-13, 15:46
Gas_Up_Lets_Go Gas_Up_Lets_Go is offline
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There are 4 bolts, three that fix the cover to the engine case, and one on the top that is the bleed screw.

Three run in horizontal, one vertical - is it one of the three, or the vertical one on the top of the cover ?

The red arrow shows the bleed screw:




Or, do you mean the three mounting bolts ?
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  # 5  
Old 07-11-13, 16:45
InkaJoe InkaJoe is offline
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You may use Teflontape on the bad tread, until you get a replacement.

salu2,
Joe
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  # 6  
Old 07-11-13, 17:46
pm4 pm4 is offline
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The screw/bolt in question is the bottom of the 3 mounting bolts that is also the drain bolt, the bolt is fine but the thread it screws into is the one that's stripped. does anyone know if i could use a longer bolt if there is more thread than normally used in the housing? hope that makes sense
  # 7  
Old 13-04-14, 16:27
bikemad195 bikemad195 is offline
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help!

Quote:
Originally Posted by pm4 View Post
its not the cover that's the problem, the bolt screws into the engine block, as far as i can tell
Yep ive just gone to do a oil change and the threads came out with the bolt so I must of been a plonker and over tightend it last time ....... anyway theres no thread left whatsoever any ideas? How did you sort it ?
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  # 8  
Old 14-04-14, 03:48
Schnidely Schnidely is offline
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What 66T said. Get a helicoil and the jobs done...too easy. In future go easy on those three bolts, they're easily stripped.
  # 9  
Old 14-04-14, 04:40
bikemad195 bikemad195 is offline
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Quote:
Originally Posted by Schnidely View Post
What 66T said. Get a helicoil and the jobs done...too easy. In future go easy on those three bolts, they're easily stripped.
Cheers bud jobs sorted retapped it to m8 then when I tried to flush the swarf out I realised its actualy hollow and goes into the engine so then I stripped the crancase off got rid of the swarf and put it all back together again and its all fine . Thanks for replying
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  # 10  
Old 07-11-13, 22:29
marques marques is offline
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I did the same thing on another thread and stuck a slightly longer bolt in and everything was okay. Then after a while got it tapped for ten or something quid. But didn't need to.
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