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  # 1  
Old 05-04-07, 23:00
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afk40 afk40 is offline
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Fur Kev... or anyone else

Kev, ma bike is started to do some surging...well it a;ways has but am gettin a bit tired of it an its the only thing that puts me off it.... am runnin stage 1 and 2 filters ....standard pipes,,,ma Co started at 6 now its at 27 wi me uppin it 3 at a time....a havent yet fitted that Kev mod yet...as a got the two pot one from you but you told me a kin still us one side of it fur filters an std pipes.....should it make a differnence in the surgin... its surging at a round the 35mph mark in second 3rd or 4th... but when ye give it a hanfu it clears ok.... if yer goin gung ho.... but if ye wir commutin in traffic yeve got tae slip the clutch here an there jist a bit..... should a maybe goin down the way wi the Co....???? or could it be something else like TPS or ECU ?????as a ve heard some people talkin....???? Thanks John////any advice is better than None......Cheers
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  # 2  
Old 06-04-07, 01:00
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John if you are running both stages 1 & 2 air filters the bike will be running lean. I would recommend you fit the mod to the Air Temp sender, as this is quick to do & only have to solder two wires. I did send you the fitting & tunning instructions on CD.

Set the CO1 back to 20 & set the temp sender to 5 deg below the actual temp reading on the dash. Ride the bike, then adjust the mod to 10 deg below the actual reading & see which is the best for the surging & running.

If you get stuck get back to me.
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Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946

  # 3  
Old 06-04-07, 02:38
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Kev...How do I adjust the temp setting....How do I do it .????What buttons do I fiddle with.?????JOhn
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  # 4  
Old 06-04-07, 04:19
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I did put the instructions on the CD that I sent you. Anyway here they are again.


1> Remove seat & the left side cover. Ignition switch off & key removed from bike.

2> Run the Black wires from the Kev Mod to the Air temp sender, on the left side of the air box near the top. Now cut the BLACK/BLUE wire in two. Then solder each Black wires from the Kev Mod to each end of the Black/Blue wires. Seal with heat shrink, supplied. I think I sent you some quick connectores so use them if you want.

3. The Air temp circuits are now complete.

4> Refit side cover back on bike.

5> You are now ready to set the adjustment of the resistor.

6>Hold in the select & reset buttons on your dash at the same time, turn on the ignition key. Hold the buttons in until Diag is displayed. Let go buttons. Push & hold both buttons again. Until 01 & a number is displayed, this is the throttle angle. Push the select button until 05 & a number is displayed. This is the Air Temp reading, now adjust the temp down using the variable resister by 5 deg C from the displayed reading.

I found 5 to 10 deg C to be the best mixture for my bike. You can try different settings to suit your bike by adjusting the Air temp adjuster. Important ride the bike & get it up to running temp, go back & fine tune the settings again.
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Click here to join the XT Supporter's scheme

Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946


Last edited by Kev; 06-04-07 at 04:23.
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