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XT660Z Mods Share views on all the mods you have done and those you intend to do

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  # 1  
Old 11-06-13, 16:05
deandy deandy is offline
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Thumbs up Kev's mod for the O2-controller - XT660Z

Hi

As a big fan and owner from the first T�n�r�'s i was riding once the new XT660Z T�n�r� a year ago........the injection pushed me a fat smile in my face......on paper there was just 5 PS differce - but on the bike it was feeled much more.

So i bought also one and rided it out - all finest except the pulling which was sometimes a bit jerking (with the old machines that's normal but on the new one i was expecting more). I don't want to put a PowerCommander under my as& - it must be possible with a more "natural" way that comes out from the machine itself.

After some researches i found Kev's O2-controller - expected a bit less pulling - but the result blowed me away. The machine is running so fine on any height over sea and the pulling was reduced extremely up to nothing.

I like to thank Kev (and did already personal via message) for his superb work - it's genius, that he's not just "pumped up the engine-values" - and it's useful on any speed.

If i'm mounting another exhaust i'll definitely also buy Kev's Mod - but with the original exhaust the O2-controller is just perfect.

Enjoy also your rides and regards from Switzerland

Andy
  # 2  
Old 11-06-13, 17:28
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CaptMoto CaptMoto is offline
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Another satisfied customer! Well done Kev

  # 3  
Old 12-06-13, 02:14
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Kev Kev is offline
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Thanks for your feedback Andy, it is nice to hear riders personel feeback from my mods in different parts of the world.

These 660 are tuned for emission control & are way to lean causing part throttle surging, correcting the open & closed loop fuel maps improves HP/Torque + better fuel economy, most riders think an A/F ratio of 14.7:1 controlled by the O2 sensor closed loop circuit gives the best consumption, the real world facts are it doesn't the best power to fuel consumption is around 13.6:1 to 13.8:1 which is where my O2 controller keeps the closed loop mapping at.
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Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946

  # 4  
Old 12-06-13, 10:31
SimonRoma SimonRoma is offline
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Brilliant, I can only agree, it turned my bike from a camel in traffic into the great fun bike it should be. Thanks Kev!!!
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(Now sold on, sob) 2011 Blue XT660X with gold wheels, was 26,500 km.
Engine mods: K&N Stage 1 filter, DNA Stage 2 filter, snorkel removed, Kev fuel mod fitted.
Plus: smoked Puig screen, Yam aluminium sump guard, Yamaha / Acerbis handguards, Givi Trekker aluminium side cases, Leo Vince X3 cans plus Kev front fork mod and Fender Xtender. Just fitted Michelin Road Pilot 3 tyres.

SOLD the XTX for a Super Ten 1200. And just bought a Raptor 700 so staying on here for some tips....
  # 5  
Old 12-06-13, 11:07
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Kev Kev is offline
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Thanks guys. I still look & think about modifying bikes everyday of my life
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Click here to join the XT Supporter's scheme

Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946

Sponsored Links
  # 6  
Old 13-06-13, 05:27
Snakeboy Snakeboy is offline
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Kev mod, stage 3 air, slip on etc

I just bought a Tenere -11. It got Leo Vince slip on exhaust but I would like to improve my new baby a little more. The Kev mod and Stage 3 air are what I am thinkin of. Will this 3 mods be a good combination?
  # 7  
Old 13-06-13, 09:10
Pleiades Pleiades is offline
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Quote:
Originally Posted by Snakeboy View Post
I just bought a Tenere -11. It got Leo Vince slip on exhaust but I would like to improve my new baby a little more. The Kev mod and Stage 3 air are what I am thinkin of. Will this 3 mods be a good combination?
Yes, very much so.

Of the three mods you mention, the exhaust swap is actually the least economic in terms of improvement in performance against cost (but you've done it already! . Changing the system (getting rid of the cat) will make a difference to the performance, but only a small one compared with fuelling and breathing mods; it’s more about weight-saving, aesthetics and sound.

The three most productive/economic mods to do, which will smooth out your ride, increase and broaden the spread of power are and sharpen up throttle response are:

1) Kev mod (fuelling) - http://www.xt660.com/showthread.php?t=11641 Fits all years XTX XTR XTZ 2004 to present.

2) DNA filters (stage 2 or 3) - http://www.xt660.com/showthread.php?t=9636

3) O2 Controller - http://www.xt660.com/showthread.php?t=20381 Fits all years XTX XTR XTZ from 2007 to present with O2 sensor.

The above trio of mods will really transform your Tenere for really not that much of a financial outlay. They will all work well with your Leo Vince exhaust.

Last edited by Kev; 13-06-13 at 23:07.
  # 8  
Old 13-06-13, 09:57
Snakeboy Snakeboy is offline
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Quote:
Originally Posted by Pleiades View Post
Yes, very much so.

Of the three mods you mention, the exhaust swap is actually the least economic in terms of improvement in performance against cost (but you've done it already! . Changing the system (getting rid of the cat) will make a difference to the performance, but only a small one compared with fuelling and breathing mods; it�s more about weight-saving, aesthetics and sound.

The three most productive/economic mods to do, which will smooth out your ride, increase and broaden the spread of power are and sharpen up throttle response are:

1) Kev mod (fuelling) - http://www.xt660.com/showthread.php?t=11641

2) DNA filters (stage 2 or 3) - http://www.xt660.com/showthread.php?t=9636

3) O2 Controller - http://www.xt660.com/showthread.php?t=20381

The above trio of mods will really transform your Tenere for really not that much of a financial outlay. They will all work well with your Leo Vince exhaust.
Thanks so much for very helpful information. Guess I owe you one or two...
  # 9  
Old 13-06-13, 14:17
SimonRoma SimonRoma is offline
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These guys are the best, they have transformed my XT into a real fun bike!!
__________________
(Now sold on, sob) 2011 Blue XT660X with gold wheels, was 26,500 km.
Engine mods: K&N Stage 1 filter, DNA Stage 2 filter, snorkel removed, Kev fuel mod fitted.
Plus: smoked Puig screen, Yam aluminium sump guard, Yamaha / Acerbis handguards, Givi Trekker aluminium side cases, Leo Vince X3 cans plus Kev front fork mod and Fender Xtender. Just fitted Michelin Road Pilot 3 tyres.

SOLD the XTX for a Super Ten 1200. And just bought a Raptor 700 so staying on here for some tips....
  # 10  
Old 30-06-13, 04:35
Snakeboy Snakeboy is offline
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Quote:
Originally Posted by Pleiades View Post
Yes, very much so.

Of the three mods you mention, the exhaust swap is actually the least economic in terms of improvement in performance against cost (but you've done it already! . Changing the system (getting rid of the cat) will make a difference to the performance, but only a small one compared with fuelling and breathing mods; it�s more about weight-saving, aesthetics and sound.

The three most productive/economic mods to do, which will smooth out your ride, increase and broaden the spread of power are and sharpen up throttle response are:

1) Kev mod (fuelling) - http://www.xt660.com/showthread.php?t=11641 Fits all years XTX XTR XTZ 2004 to present.

2) DNA filters (stage 2 or 3) - http://www.xt660.com/showthread.php?t=9636

3) O2 Controller - http://www.xt660.com/showthread.php?t=20381 Fits all years XTX XTR XTZ from 2007 to present with O2 sensor.

The above trio of mods will really transform your Tenere for really not that much of a financial outlay. They will all work well with your Leo Vince exhaust.
One more question, ok maybe two...

If adding these three mods on my Tenere - will the bike need remapping/adjustments?

Are there anywhere these three mods can be ordered together, or do I need to order them from seperate dealers?
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