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General & Appearance Mods Looks is important. Ask here for help on, flushmounts, undertails, bodywork, exhaust models etc

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  # 1  
Old 22-06-10, 14:23
bjerrang bjerrang is offline
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Bjerrang`s tail tidy

Ive decided to rebuild the tail on my xtx.
Since the kit from off road de is quite expensive ive tried to make one myself.
LED brake light and indicatos from Biltema.

This is what i had to remove , fairly easy.
Attached Images
File Type: jpg Bilde0008.jpg (50.1 KB, 267 views)
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Last edited by bjerrang; 22-06-10 at 14:55.
  # 2  
Old 22-06-10, 14:27
bjerrang bjerrang is offline
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First i had to cut in the plastic , this is the large piece that is the baggacomparment and brake light housing
Attached Images
File Type: jpg Bilde0005.jpg (47.5 KB, 212 views)
File Type: jpg Bilde0007.jpg (46.4 KB, 194 views)
File Type: jpg Bilde0006.jpg (26.3 KB, 200 views)
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  # 3  
Old 22-06-10, 14:28
bjerrang bjerrang is offline
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Next i tried to make som mockups in aluminium , but ive found out that it took to long time to adjust and alot of work so i did it in paper.
Attached Images
File Type: jpg Bilde0004.jpg (46.7 KB, 199 views)
File Type: jpg Bilde0003.jpg (40.0 KB, 175 views)
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  # 4  
Old 22-06-10, 14:31
bjerrang bjerrang is offline
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Now i had to make it in alu, and painted it black.
I had to make it quite long since the norwegian license plate it quite big, this came with a side effect.
Now i also had to make som kind of support to the plate to prevent vibrations
Attached Images
File Type: jpg Bilde0016.jpg (44.1 KB, 138 views)
File Type: jpg Bilde0017.jpg (49.4 KB, 136 views)
File Type: jpg Bilde0015.jpg (49.6 KB, 186 views)
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  # 5  
Old 22-06-10, 14:37
bjerrang bjerrang is offline
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Here is the second plate that holds the led lightning. How is riveted to the large plate. The second image shows the oem harness to the brake light , since it has a plug i decided to use this. Wires were cut close to the lamp holder.
Attached Images
File Type: jpg Bilde0013.jpg (37.3 KB, 151 views)
File Type: jpg Bilde0014.jpg (38.0 KB, 164 views)
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  # 6  
Old 22-06-10, 14:39
bjerrang bjerrang is offline
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First install. Again since the licensplate is so big i had to dublesided tape as you can see here, to prevent it from vibrating. Here you can cleary see the stiffners. I used the original bolts and indicator assy attachment holes for these.
Attached Images
File Type: jpg Bilde0018.jpg (56.5 KB, 180 views)
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Last edited by bjerrang; 22-06-10 at 14:57.
  # 7  
Old 22-06-10, 14:46
bjerrang bjerrang is offline
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Here its done, remember to use led resistors as you connect in paralelle to the indicators one for each side, to prevent rapid flashing.
I also did the AIS blockage at the same time with a AN6-5A bolt that i grinded round as kev instructions.
Photos is taken with a celluar phone, sorry for that.
Attached Images
File Type: jpg Bilde0019.jpg (47.9 KB, 175 views)
File Type: jpg Bilde0020.jpg (48.0 KB, 156 views)
File Type: jpg Bilde0021.jpg (46.6 KB, 184 views)
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  # 8  
Old 22-06-10, 18:03
ryadiver ryadiver is offline
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nice

Hva kosta delene fra biltema? hva kj�pte du av deler? hvilken type motstand brukte du til led lyktene?


frode
  # 9  
Old 22-06-10, 23:29
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Kev Kev is offline
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Looks good mate, nice work.
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Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946

  # 10  
Old 23-06-10, 08:28
bjerrang bjerrang is offline
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Quote:
Originally Posted by ryadiver View Post
nice

Hva kosta delene fra biltema? hva kj�pte du av deler? hvilken type motstand brukte du til led lyktene?


frode
www.biltema.no

1ea 82357 brake light 119,00nok
1ea 82339 indicator Sort 219,00
2ea 42202 resistor 39,90

There is a scandinavian part of this forum...
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