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  # 1  
Old 10-06-10, 14:45
samboleary samboleary is offline
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Exclamation 2004 XT660R Error Code: ER-1 (ECU)

Hi lads,

I rode my bike into my mates last night and everything was grand. I came out then later that night to ride it home. The bike started spluttering. I had full battery power and lights. The bike wouldnt tick over and kept on making a ticking noise. At first it sounded like it was going to start because it started spluttering but that soon stopped and all I was left with was the ticking noise. Then the digital display would reset itself and the error code "ER-1" came up on the bike. I had to get a push off of one of the lads before dumping the clutch and bike into first and full throttle to get it going. I made it home and parked up the bike. This morning I took the bike out of the shed and it started first time. I rode over to the side of the house and turned it off and then tried to start it again. Same thing happened as last night. Sounded like it was going to fire then it didnt, then the clicking noise and then the error code again, "ER-1". I looked through the owners manual I downloaded and aparantley it is somthing to do with the faulty ECU.

Has anyone experianced this problem with their bike and where and how much is a new ECU. I have already checked ebay and I cant find one. The bike mechanic seems to be making a big deal of it because aparantly a customer got him to order an ECU for a bike before through him which cost �800 and when fitted to the bike it didnt solve the problem, it was just somthing to do with the connection but the guy could not return the ECU to the manufacturer and was out of pocket for it. I dont want the same thing to happen to me hye!

Any help appreciated. Thanks in advance,

Sambo ('',)
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  # 2  
Old 10-06-10, 14:56
Denny Denny is offline
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Have a look here mate, post #49 onwards...

http://www.xt660.com/showthread.php?t=13441&page=5
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  # 3  
Old 10-06-10, 22:19
InkaJoe InkaJoe is offline
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Had the same problem a while ago.
Get a new battery and your problem will disappear.
ECU-1 most time points to a weak battery. Even it still turns over, voltage drops under a certain level and error appears.

You may well try to start it up with the help of your car battery in order to test.

saludos,
Joe
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Saludos,
Joe
http://web538.ypsilon.ibone.ch/index...d=89&Itemid=42

neoprene fork protectors Acerbis / blue Puig wind shield / fork spacers 24mm / snorkel and resonater out / Acerbis hand protectors / 25 mm bar risers / 12 V outlet / "soft throttel mod" / engine protector home made / PC III USB / DNA ST2 / K&N ST 1 / BSM "Future extreme" exhaust / Wilbers "Adjustline" Shock / XTX links / luggage carrier home made / automatic chain oiler home made
  # 4  
Old 12-06-10, 13:56
samboleary samboleary is offline
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Quote:
Originally Posted by Denny View Post
Have a look here mate, post #49 onwards...

http://www.xt660.com/showthread.php?t=13441&page=5
Thanks Denny, looking at it now
  # 5  
Old 12-06-10, 13:59
samboleary samboleary is offline
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Quote:
Originally Posted by InkaJoe View Post
Had the same problem a while ago.
Get a new battery and your problem will disappear.
ECU-1 most time points to a weak battery. Even it still turns over, voltage drops under a certain level and error appears.

You may well try to start it up with the help of your car battery in order to test.

saludos,
Joe
I have it dropped into the mechanics since my post. I am waiting to see if they can take a look at it tomorrow. If not it will be next Tuesday before I hear any word back from them. I will ask them to check voltage on the battery. When I rode it into the mechanics we tried turning it over a few times to see the error code. It started normally the whole time there. Also noticed that the key is getting stuck trying to turn it to the on position. Could this have anything to do with it either as it seems you have to replace this along with the ecu from the above link that was posted by Denny. I wounder?
  # 6  
Old 12-06-10, 20:21
InkaJoe InkaJoe is offline
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Quote:
Originally Posted by samboleary View Post
I have it dropped into the mechanics since my post. I am waiting to see if they can take a look at it tomorrow. If not it will be next Tuesday before I hear any word back from them. I will ask them to check voltage on the battery. When I rode it into the mechanics we tried turning it over a few times to see the error code. It started normally the whole time there. Also noticed that the key is getting stuck trying to turn it to the on position. Could this have anything to do with it either as it seems you have to replace this along with the ecu from the above link that was posted by Denny. I wounder?

the ignition key lock is a common issue but not related to your other problem.
Use only graphite powder to grease your key lock!

saludos,
Joe
__________________
Saludos,
Joe
http://web538.ypsilon.ibone.ch/index...d=89&Itemid=42

neoprene fork protectors Acerbis / blue Puig wind shield / fork spacers 24mm / snorkel and resonater out / Acerbis hand protectors / 25 mm bar risers / 12 V outlet / "soft throttel mod" / engine protector home made / PC III USB / DNA ST2 / K&N ST 1 / BSM "Future extreme" exhaust / Wilbers "Adjustline" Shock / XTX links / luggage carrier home made / automatic chain oiler home made
  # 7  
Old 01-10-10, 01:55
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afk40 afk40 is offline
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put the key in an push it slightly forward as ye turn it,, works fine,, the tumblers will be worn...
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  # 8  
Old 01-10-10, 08:27
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Kev Kev is offline
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The voltage & earth must be checked at the ECU. The fault code is for low voltage at the ECU.
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Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946


Last edited by Kev; 01-10-10 at 08:45.
  # 9  
Old 14-10-10, 13:52
samboleary samboleary is offline
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Join Date: Mar 2009
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Posts: 13
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Hi lads, just to let you all know in case anybody else came up with the same problem after themselves, the reason I got the error code as suggested above was because the battery was low on power, it was actually loosing charge to there was not enough power going through the ecu for it to function correctly hence the error message comming up saying that it was not working correctly. I changed the battery and I havnt see the error code again since. Thanks for all your help!

Sambo ('',)
  # 10  
Old 17-11-10, 11:11
Andreas Holloran Andreas Holloran is offline
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hi sam,2004 was first year for fuel injection,big prob and recalled mate mine is also

hiyu
Quote:
Originally Posted by samboleary View Post
Hi lads,

I rode my bike into my mates last night and everything was grand. I came out then later that night to ride it home. The bike started spluttering. I had full battery power and lights. The bike wouldnt tick over and kept on making a ticking noise. At first it sounded like it was going to start because it started spluttering but that soon stopped and all I was left with was the ticking noise. Then the digital display would reset itself and the error code "ER-1" came up on the bike. I had to get a push off of one of the lads before dumping the clutch and bike into first and full throttle to get it going. I made it home and parked up the bike. This morning I took the bike out of the shed and it started first time. I rode over to the side of the house and turned it off and then tried to start it again. Same thing happened as last night. Sounded like it was going to fire then it didnt, then the clicking noise and then the error code again, "ER-1". I looked through the owners manual I downloaded and aparantley it is somthing to do with the faulty ECU.

Has anyone experianced this problem with their bike and where and how much is a new ECU. I have already checked ebay and I cant find one. The bike mechanic seems to be making a big deal of it because aparantly a customer got him to order an ECU for a bike before through him which cost �800 and when fitted to the bike it didnt solve the problem, it was just somthing to do with the connection but the guy could not return the ECU to the manufacturer and was out of pocket for it. I dont want the same thing to happen to me hye!

Any help appreciated. Thanks in advance,

Sambo ('',)
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