Home

Go Back   .: XT660.com - The #1 XT660 Resource :. > XT660 Tech Section > General Help Section > General & Appearance Mods > Service & Maintenance
FAQ Calendar Search Today's Posts Mark Forums Read Main site

Google

Reply
 
Thread Tools Display Modes
  # 1  
Old 25-03-09, 01:09
Kev's Avatar
Kev Kev is offline
Administrator
 
Join Date: May 2006
Location: Brisbane, Australia
Posts: 6,063
Kev is on a distinguished road
DNA Filters - Stage 3 project continued...

I would like to thank you Dino (DNA) for helping us get more power out of our XT's. These filters do work, I have spent many hours on the dyno trying to get a smoother & more powerful XT & could not have done it with out the stage 1 & 2 filters on my XTX.

Even with a few of us running big bore 102/103mm high compression pistons with high lift cams, these filters still produce the goods. Marcel & myself have tested the +2mm bored throttle bodies & the stage 1 & 2 filters still offer great volume flow with great HP gains.

So there is no doubt in my mine they work.

Dino what are the gains in HP with your new XTZ filter & top plate?

Thanks
Kev
__________________
Click here to join the XT Supporter's scheme

Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946

  # 2  
Old 25-03-09, 09:03
DNA DNA is offline
Expert XT-Moto
 
Join Date: Mar 2009
Location: Athens
Posts: 73
DNA is on a distinguished road
Quote:
Originally Posted by Kev View Post
I would like to thank you Dino (DNA) for helping us get more power out of our XT's. These filters do work, I have spent many hours on the dyno trying to get a smoother & more powerful XT & could not have done it with out the stage 1 & 2 filters on my XTX.

Even with a few of us running big bore 102/103mm high compression pistons with high lift cams, these filters still produce the goods. Marcel & myself have tested the +2mm bored throttle bodies & the stage 1 & 2 filters still offer great volume flow with great HP gains.

So there is no doubt in my mine they work.

Dino what are the gains in HP with your new XTZ filter & top plate?

Thanks
Kev
Hi Kev,
Thank you also for the nice comments,
I will put together a complete presentation, including air flow data, dyno runs, PC3 maps, a YouTube Video etc. for the Z Just give me some time until the race season starts officially (April).
We also have some good ideas under development for the XT 660 R & X�..!
Stay tuned.
Regards
Dino
  # 3  
Old 25-03-09, 10:29
Kev's Avatar
Kev Kev is offline
Administrator
 
Join Date: May 2006
Location: Brisbane, Australia
Posts: 6,063
Kev is on a distinguished road
Quote:
Originally Posted by DNA View Post
Hi Kev,
Thank you also for the nice comments,
I will put together a complete presentation, including air flow data, dyno runs, PC3 maps, a YouTube Video etc. for the Z Just give me some time until the race season starts officially (April).
We also have some good ideas under development for the XT 660 R & X…..!
Stay tuned.
Regards
Dino
No worries Dino, I look forward to your idears on the XTX/R filters.

The bigger we go on the XT660 motor modifications the more air flow we are going to need. I am looking into a pod filter set up to get better uniformed air volume/flow as in the Raptor 700 motors.
__________________
Click here to join the XT Supporter's scheme

Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946

  # 4  
Old 25-03-09, 11:02
DNA DNA is offline
Expert XT-Moto
 
Join Date: Mar 2009
Location: Athens
Posts: 73
DNA is on a distinguished road
DNA STAGE 3 XTX/R complete air box MOD

Quote:
Originally Posted by Kev View Post
No worries Dino, I look forward to your idears on the XTX/R filters.

The bigger we go on the XT660 motor modifications the more air flow we are going to need. I am looking into a pod filter set up to get better uniformed air volume/flow as in the Raptor 700 motors.
Kev,
Removing the air box from the X / R means that many things must be relocated, that again means high cost for a complete application, because we will need to provide everything, as a kit.
So we are talking about a STAGE 3 complete modification�.! Sounds good and to be honest we are working on it!!!! Already.
Do you believe there is a market for it ? I would like to hear your opinion.

Thanks
Dino
  # 5  
Old 25-03-09, 11:56
Kev's Avatar
Kev Kev is offline
Administrator
 
Join Date: May 2006
Location: Brisbane, Australia
Posts: 6,063
Kev is on a distinguished road
Quote:
Originally Posted by DNA View Post
Kev,
Removing the air box from the X / R means that many things must be relocated, that again means high cost for a complete application, because we will need to provide everything, as a kit.
So we are talking about a STAGE 3 complete modification….! Sounds good and to be honest we are working on it!!!! Already.
Do you believe there is a market for it ? I would like to hear your opinion.

Thanks
Dino
If we can prove that extra HP can be made with a stage 3 filter then yes I think that there is a market.

I know there is extra HP to be gained from the air box & have proven this to myself on past dyno runs, I did a dyno run with stage 1 & 2 filters then without any filters in the air box & there were HP gains to be had. I have run many dyno runs testing all the XT mods & have found this motor needs air & lots of it, depending on what engine mod one is running.

I have also looked at the XTX/R's air box in detail especially the left side of the XT's air box & can't see why a stage 3 filter could not be fitted there.

I am keen to see what you guys come up with.
__________________
Click here to join the XT Supporter's scheme

Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946


Last edited by Kev; 25-03-09 at 12:06.
  # 6  
Old 25-03-09, 15:27
contrarian contrarian is offline
SemiPro XT-Moto
 
Join Date: Nov 2008
Location: Croatia
Posts: 51
contrarian is on a distinguished road
Quote:
Originally Posted by DNA View Post
Kev,
Removing the air box from the X / R means that many things must be relocated, that again means high cost for a complete application, because we will need to provide everything, as a kit.
So we are talking about a STAGE 3 complete modification�.! Sounds good and to be honest we are working on it!!!! Already.
Do you believe there is a market for it ? I would like to hear your opinion.

Thanks
Dino
This sounds wonderful!

I have your stage 1 & stage 2 filters. I fitted 2in1 exhaust system and the manifolds come too close to the airbox cable and plastic so it melted it a little.

Removing the airbox completely would eliminate this and I would be delighted to see this as soon as possible!

You have me as a buyer already!

As far as I understand this kit should be a little bigger because it replaces the airbox space...

Any estimates on this? At least roughly?
  # 7  
Old 25-03-09, 15:46
josephau josephau is offline
XT-Moto SuperStar
 
Join Date: Aug 2008
Location: In between places
Posts: 250
josephau is on a distinguished road
Quote:
Originally Posted by DNA View Post
Kev,
Removing the air box from the X / R means that many things must be relocated, that again means high cost for a complete application, because we will need to provide everything, as a kit.
So we are talking about a STAGE 3 complete modification�.! Sounds good and to be honest we are working on it!!!! Already.
Do you believe there is a market for it ? I would like to hear your opinion.

Thanks
Dino
Hi Dino, thanks much for your quick response to my questions.

Stage 3 complete modification? If I understand what you mean correctly and I hope I am not stepping over the boundary mentioned by Captain (if so, I apologize in advance), I would be eager to see such complete setup along with a single-can exhaust, be it DNA manufactured or partnered with someone else, plus a Tenere-specific dyno mapping. Perhaps you could offer a permutation of options here. As you probably know, there is only one after-market single-can exhaust out there (by Off-the-road in German), while there are plenty of choices of dual cans. The quality of the exhaust itself is good but the link pipe and the setup seems to be too out of place. It would be great if DNA by itself or along with other partners offers such 'complete' system - everything one needs for taking care or improving the entire airflow - I would be all for it. I currently only have your filter, but would look forward to further DNA's developments after the race season begins.

Many thanks.
  # 8  
Old 25-03-09, 22:26
Kev's Avatar
Kev Kev is offline
Administrator
 
Join Date: May 2006
Location: Brisbane, Australia
Posts: 6,063
Kev is on a distinguished road
Quote:
Originally Posted by DNA View Post
Kev,
Removing the air box from the X / R means that many things must be relocated, that again means high cost for a complete application, because we will need to provide everything, as a kit.
So we are talking about a STAGE 3 complete modification….! Sounds good and to be honest we are working on it!!!! Already.
Do you believe there is a market for it ? I would like to hear your opinion.

Thanks
Dino
I was not thinking of removing the air box, but rather gutting the inside & removing the top off it & placing a pod filter inside the air box.

I was looking at the Raptor set up something like this. http://cgi.ebay.com/ebaymotors/700-RAPTOR-YAMAHA-GYT-R-GYTR-AIR-FILTER-W-ADAPTER-KIT_W0QQcmdZViewItemQQ_trksidZp3286Q2em63Q2el1177Q QhashZitem360141995856QQitemZ360141995856QQptZMoto rsQ5fATVQ5fPartsQ5fAccessories
__________________
Click here to join the XT Supporter's scheme

Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946

  # 9  
Old 26-03-09, 12:43
contrarian contrarian is offline
SemiPro XT-Moto
 
Join Date: Nov 2008
Location: Croatia
Posts: 51
contrarian is on a distinguished road
That's no good. I want the airbox out! :)
  # 10  
Old 26-03-09, 21:59
DNA DNA is offline
Expert XT-Moto
 
Join Date: Mar 2009
Location: Athens
Posts: 73
DNA is on a distinguished road
Quote:
Originally Posted by Kev View Post
I was not thinking of removing the air box, but rather gutting the inside & removing the top off it & placing a pod filter inside the air box.

I was looking at the Raptor set up something like this. http://cgi.ebay.com/ebaymotors/700-R...Q5fAccessories

Hi Kev,
DNA also offers a similar ATV kit and I checked it today, unfortunately it is impossible to fit inside the XTX/R air box; again the only possible solution is the complete air box design.
In two weeks time a dealer will bring over at DNA a XTX 660 modified 700 with Akra exhaust, PC3, DNA stage 1 & 2, it will be the platform for us to develop the complete Stage 3 DNA air box.
I think we have to start a new topic at the XT 660 X section to continue this project, as we are at the XT 66O Z section.

Please advise.

Regards
Dino
Reply

Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump


All times are GMT +1. The time now is 18:33.
Powered by vBulletin® Version 3.8.11
Copyright ©2000 - 2019, vBulletin Solutions Inc.

  XT660         Archive   Main site


Footer
vBSkinworks Top