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Electrics & Lighting All discussions related to bike electric, lights, bulbs, fuses and wiring.

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  # 1  
Old 01-04-17, 10:17
Martin81 Martin81 is offline
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Beam adjustment/crappy high beam

I swapped out the original bulbs in the headlight for Osram Nightbreaker unlimited recently and last night was the first ride in the dark. I was flashed a couple of times by passing cars (while using the low beam) and got concerned. I parked the bike in front of a dark wall and tried the beam adjuster screw without seeing any difference, though I didn't sit on the bike while doing the adjustment. I also realized that the high beam doesn't seem to add much, if anything, to the beam pattern. Link to photo of comparison below: shouldn't the main beam provide further lighting rather than less? (Left is low beam. Right is main beam).

https://www.flickr.com/photos/148250.../shares/q74e78

The main does throw some light almost straight up (not visible in picture) but I don't see how that's any help. Given that I've fiddled a lot with the adjutment screw I have no idea how the current setting is compared to the original one, but shouldn't the main beam shine further than the low beam regardless of setting?

Last edited by Martin81; 01-04-17 at 10:21. Reason: Can't attach photos.
  # 2  
Old 01-04-17, 13:27
Pleiades Pleiades is offline
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The transition between dip and main beam is a notorious weak spot on the Tenere. The dip has a sharp cut off and the main is more like a pencil beam so leaves a large dark and unlit area right in front of the bike. If you adjust the headlamp unit up to improve the dip beam cut-off the result is an even larger dark void on main. You are experiencing a pretty normal Tenere problem!

There is a solution and that is to wire the the headlights so the dip beam stays on when main is selected. It is a dead easy mod to do and gets rid of this infamous "black hole" immediately in front of the bike on main beam. It is well worth doing and costs a few pence/cents, basically the the price of a Scotchlok!

Simply locate the rubber boot on the right hand side that protects the headlamp loom connectors, just above the radiator, and bridge the blue/black wire and the green wire. It is possible to just do with the tank in situ if you've got small hands and patience, but is far easier with it removed.



(The image shows radiator and tank removed - you don't actually need to remove either. It just so happens I did the mod and took the picture when the bike was stripped back to do the valve clearances.)

These two wires can also be soldered together in the switch as an alternative.

One cautionary note though: This mod is only really recommended for a maximum of 55W bulbs in both main and dip. It is inadvisable to use 100W bulbs for example, as the all the current is carried in the green wire for both lamps. The cross-sectional area of the the headlamp wiring is gives a rating of 16A (even though the fuse is actually 20A!), so the theoretical safe maximum is 192W combined (although it will be slightly more if the engine is running and at peak alternator output). However, bear in mind 192W is using up ALL the spare capacity of the alternator.

FYI, this thread covers the Tenere's alternator output and spare capacity:

http://www.xt660.com/showthread.php?t=18294

This post shows pictorially how to do the dip beam mod in the switch:

http://www.xt660.com/showpost.php?p=192435&postcount=9
  # 3  
Old 01-04-17, 15:44
Martin81 Martin81 is offline
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For some reason it didn't occur to me to test both lights together using the "flash button" under the clutch lever. But my impression, supported by the pictures in the link, is that the main beam covers the same area as the low beam. In my car, the main beam gives you visibility further ahead on the road. In the pictures from my XT not so much. On a dark road in the woods I kept switching back and forth between main and low since I couldn't decide which was better.

I will do the mod though. It should have been done in the factory.
  # 4  
Old 01-04-17, 16:42
Pleiades Pleiades is offline
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Join Date: Aug 2010
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The mod is definitely worth doing - twice the light output on main beam.

The reason that the Tenere doesn't come out the box with both lamps working on main beam is that (to save money) they used the existing switchgear from the R/X models which was only designed to operate one H4 dual filament bulb.
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