.: XT660.com - The #1 XT660 Resource :.

.: XT660.com - The #1 XT660 Resource :. ( https://www.xt660.com/index.php)
-   XT660Z T�n�r� Tech Section ( https://www.xt660.com/forumdisplay.php?f=163)
-   -   oil drain pipe from airbox ( https://www.xt660.com/showthread.php?t=8394)

Stridey 16-11-08 01:45

oil drain pipe from airbox
 
Hi
Is it usual for the air box drain pipe to need to be emptied every 4-500miles as i have to do?

tricky 16-11-08 18:13

aye thay all seem to do that just keep an eye on the oil level

deiaccord 05-01-09 10:45

Is anyone able to confirm why this might be the case and the consequences for not clearing it out before it gets full?

JMo 06-01-09 07:25

Quote:

Originally Posted by deiaccord (Post 78334)
Is anyone able to confirm why this might be the case and the consequences for not clearing it out before it gets full?

The pipe is connected to the bottom of the airbox, which is where the crankcase vents into... The oil that accumulates in the tube is basically from when the crank case is pressurising (typically at high, constant revs with a big single) and forces a little oil out and into the airbox.

Certainly after changing the oil and a few high speed runs mine tends to have about an inch or two of oil in there (which if you drain it actually equates to very little) after a few hundred miles... but it doesn't seen to fill up any more than that though, and the oil level at the dip-stick remains constant... even if you empty the tube and it fills back up another inch or so.

xxx

Old Git Ray 08-01-09 20:18

What happens after 2500miles....
 
I did a 2200 mile trip in 6 days in October and have only done 300miles since.
Today I fitted a DNA filter and took the air box apart to take pictures for Kev.
This is what happened....

Attachment 3086

Attachment 3085

There was about 30mm of oil in the air filter box

A lesson learned...

JMo 08-01-09 20:23

Phew - that is quite a lot of oil Ray!

I must say, when I took my airbox cover off (erm, the bits of it that remained - that's another Rubicon story) there was a little oil in the bottom, but barely a thimbleful...

Btw. Another one of those new Tenere features that is well thought out but you don't immediately appreciate is the fact the air-box is in three parts - so if you do damage a side panel, you can just replace that part (for around �10) rather than have to replace the whole airbox... top marks Yamaha!

xxx

Old Git Ray 09-01-09 01:32

Quote:

Originally Posted by JMo (Post 78723)
Phew - that is quite a lot of oil Ray!

I must say, when I took my airbox cover off (erm, the bits of it that remained - that's another Rubicon story) there was a little oil in the bottom, but barely a thimbleful...

Btw. Another one of those new Tenere features that is well thought out but you don't immediately appreciate is the fact the air-box is in three parts - so if you do damage a side panel, you can just replace that part (for around �10) rather than have to replace the whole airbox... top marks Yamaha!

xxx

And it will be a lot easier too...

The more I have this bike the more I like it.

photographicsafaris 15-02-09 14:43

Howzit Old Git! Really appreciated your alps write up, been digging around mapsource trying to figure out where you went, kind difficult. - Any chance that you have any "track" files stored on your etrex that you could email?
http://www.xt660.com/images/smilies/campfire.gif

Attachment 3085

For over 2500 (hard) miles that oil looks remarkably clean.

Gary117 15-02-09 22:43

Quote:

Originally Posted by Stridey (Post 73608)
Hi
Is it usual for the air box drain pipe to need to be emptied every 4-500miles as i have to do?


Hi stridey I know of 2 other guy,s with 660 z and we all have the same issue.Around a inch off oil in the breather pipe after approx 5-600 miles.No worries

Gary

Stridey 26-02-09 23:23

Hi Thanks for all the replies.

Having given it alot of thought and due to the amount of oil being so little when you drain it into a container(a full drain tube amount) I have been running the bike for the last 2 days (160 miles) WITHOUT the rubber bung in place!

Yes you get a few drips after the engine is switched off but very little oil spillage during riding on the bike or rear tyre- infact less oil spillage than from the Lubeman chain oiler fitted to the rear sprocket area on the other side of the bike!

Is it Yamaha fitting the bung purely as a "green" solution as its not good to drop any oil into the ecostructure. is the air breather system big enough to cope and thats why you get oil in the drain tube?

Anyone got any comments or advice?

thanks
Stridey

Kev 27-02-09 01:10

I have been watching this thread for a while now, your oil problem is bugging me, as the XTX & R does not suffer this problem & they are basically all the same motor.

Can someone please take some photo's of the oil breather system for me, from the pipe that exits the motor & winds its way to the air box. Thanks.

JMo 27-02-09 01:46

Quote:

Originally Posted by Stridey (Post 84143)
Having given it alot of thought and due to the amount of oil being so little when you drain it into a container(a full drain tube amount) I have been running the bike for the last 2 days (160 miles) WITHOUT the rubber bung in place!

Yes you get a few drips after the engine is switched off but very little oil spillage during riding on the bike or rear tyre- infact less oil spillage than from the Lubeman chain oiler fitted to the rear sprocket area on the other side of the bike!

Is it Yamaha fitting the bung purely as a "green" solution as its not good to drop any oil into the ecostructure. is the air breather system big enough to cope and thats why you get oil in the drain tube?

Anyone got any comments or advice?

thanks
Stridey

I'm no eco-weenie, but I don't think it's a good idea to let the oil drop out on the floor/road/trail - even a small amount can polute a watercourse for example. Also, I'd not want any oil dribbling out in line with my rear tyre, just in case... x

What is the problem with emptying out the tube once in a while? I'd rather have the bung in so I can keep an eye on the ammount - if it is excessive, then I imagine you will need to top up the oil filler eventually, then ride to the dealer and get it sorted under warrenty!

xxx

tenere doug 27-02-09 08:22

Quote:

Originally Posted by Old Git ray (Post 78722)
I did a 2200 mile trip in 6 days in October and have only done 300miles since.
Today I fitted a DNA filter and took the air box apart to take pictures for Kev.
This is what happened....

Attachment 3086

Attachment 3085

There was about 30mm of oil in the air filter box

A lesson learned...

I haven't been on for a while, and I've just noticed this thread. I had the same thing, oil backed right up to the airbox, after a 600 mile thrash to Scarborough and back. It must be the constant high revs, because in normal day-to-day running, I only see a small amount collecting.
Maybe there's another way to vent the crankcases? Couldn't the breather go straight up from the engine, and maybe run back in again, so there was no oil loss? Or how about directing the pipe into a Scottoiler?! ...Waste not, want not! :idea:

JMo 28-02-09 00:25

Quote:

Originally Posted by tenere doug (Post 84167)
Maybe there's another way to vent the crankcases? Couldn't the breather go straight up from the engine, and maybe run back in again, so there was no oil loss? Or how about directing the pipe into a Scottoiler?! ...Waste not, want not! :idea:

In California they do this, the 'gases' from the crank case are caught in a charcoal filter, and the oil recirculated back into the crankcases... all this plumbing is the first thing most owners remove when they buy a new bike... x

On my XR, the crankcase breather goes upwards (and not into the airbox at all now), so any oil tends to run back down the tube...

Nice idea about diverting to a scottoiler tank... now there's a project for someone!

xxx

Old Git Ray 25-04-09 08:45

Quote:

Originally Posted by Stridey (Post 84143)
Hi Thanks for all the replies.

Having given it alot of thought and due to the amount of oil being so little when you drain it into a container(a full drain tube amount) I have been running the bike for the last 2 days (160 miles) WITHOUT the rubber bung in place!

Yes you get a few drips after the engine is switched off but very little oil spillage during riding on the bike or rear tyre- infact less oil spillage than from the Lubeman chain oiler fitted to the rear sprocket area on the other side of the bike!

Is it Yamaha fitting the bung purely as a "green" solution as its not good to drop any oil into the ecostructure. is the air breather system big enough to cope and thats why you get oil in the drain tube?

Anyone got any comments or advice?

thanks
Stridey

Hey Stridey, Just noticed your post.

Due to the design of the air box, air will be sucked in through that tube and straight into the engine without being filtered. Not a good idea when you consider where the tube terminates.

The air box on a Z is a completely different design to the X and R which is why it cannot realy be modded in any way (bar the snorkel as JMo has done).

So Stridey, put your bung back in and live with it :045:

OGR

JMo 25-04-09 09:01

Quote:

Originally Posted by Old Git ray (Post 91303)
Hey Stridey, Just noticed your post.

Due to the design of the air box, air will be sucked in through that tube and straight into the engine without being filtered. Not a good idea when you consider where the tube terminates.

The air box on a Z is a completely different design to the X and R which is why it cannot realy be modded in any way (bar the snorkel as JMo has done).

So Stridey, put your bung back in and live with it :045:

OGR

This is a good point from Ray...

(Although just to clarify, I haven't modded my own snorkel, only made the suggestion...)

xxx

neil4022 25-04-09 14:59

Oil in Air Box Pipe
 
:moon:Hi There ,

I have done 840 miles on my new xt660 and had to drain the pipe but two of the guys i ride with theres are the same . Just make sure your oil is topped up and ride it and enjoy it . Three of us on xt660z are going up to the scotish trails next weekend in fort willaim any one eles up for it . If you see us dont forget to beep your horn and give us wave . DAVE , GAZ & PAUL . OH FORGOT TO SAY TWO OTHER GUYS STEVE AND BOB ONE FAZER AND A SUSUKI BANDIT ( SHANE ) REGARDS NEIL4022:mbounce:

Lairyboy 01-05-09 11:04

Oil Drain
 
Hi Folks,
just read this thread with interest as having now done about 2k miles I noticed that the oil drain pipe is full!! The mileage included some lengthy blasts along A and B roads and plenty of off-road sections in France.

Now I'm not the most gifted of mechanics and although the bike's running fine I assume I should drain the pipe and then re-check the oil??

Apologies for what is bound to be a daft question!:southpark:

deiaccord 01-05-09 11:10

Worth draining the pipe every now and then, oil will collect in the airbox when the tube is full. Left mine a bit too long and filled a jam jar with oil (about 200ml I guess). That was after several thousand miles however.

Oil level does not drop significantly (even with the amount I collected) but worth checking the oil every now and then anyway.

Gas_Up_Lets_Go 01-05-09 11:13

Quote:

Originally Posted by Lairyboy (Post 92122)
Hi Folks,
Now I'm not the most gifted of mechanics and although the bike's running fine I assume I should drain the pipe and then re-check the oil??

Yip, just open the clip with a pair of pliers (move it up the pipe a inch) pull out the bung and the oil will drain out. When your done, stuff the bung in and replace the clip!

You'll be suprised how little oil is contained in the drain pipe (unless it fills right up to, and into the airbox!).

If your oil level was right then the simplest thing to do is to put the same amount of new oil into the bike as what has just come out!

Lairyboy 01-05-09 12:33

Oil Drain
 
Cheers Guys, another excuse to mess around with the bike!!!:HappyRoll_ANPIUI:My missus thinks I've stored another woman in the garage!!

coxwain 01-05-09 12:45

ive just pulled the plug out of mine their was abit so iam just leaveing it un plugged

deiaccord 01-05-09 14:16

Quote:

Originally Posted by coxwain (Post 92132)
ive just pulled the plug out of mine their was abit so iam just leaveing it un plugged

The downside of this as JMo pointed out is that it will let unfiltered air get into the airbox, and thus your engine.

BadgeStar 01-05-09 15:34

Quote:

Originally Posted by deiaccord (Post 92140)
The downside of this as JMo pointed out is that it will let unfiltered air get into the airbox, and thus your engine.

...... and with it being down there where it is it'll be very dirty air!

Barry.

coxwain 01-05-09 16:43

the chance of muck getting up the pipe and in to air box is very very slim its only in the last few year the makers have been plugging over flow tubes for the eu crap

Peatbog 01-05-09 20:39

Kev, i take it you are ware that the drain pipe comes from the after filter side of the box?

coxwain 01-05-09 21:20

yep not a prob, the chance of anything getting up their on my bike , more chance of me winning the lottery lol

JMo 04-05-09 16:55

Quote:

Originally Posted by coxwain (Post 92180)
yep not a prob, the chance of anything getting up their on my bike , more chance of me winning the lottery lol

Unless you go through a deep river? - when it could well act like a straw!

xxx

I'm no eco-weeny, but I do think that removing/replacing the bung is hardly a hardship. and would stop oil dripping out in-line with the rear tyre? - potentially a disaster, especially in the rain? - I agree with you the the primary reason is some silly Euro legislation - my XR/s vent to the open air, but the end of their tube is up under the seat, not barely 8 inches off the ground?

coxwain 04-05-09 17:07

WHAT A DEEP RIVER LOL you got to be kiddin i would have to clean it again , i took it on the back field for some picks and got mud on the wheels i ended up cleaning it for 4 hours lol

JMo 04-05-09 17:25

Quote:

Originally Posted by coxwain (Post 92418)
WHAT A DEEP RIVER LOL you got to be kiddin i would have to clean it again , i took it on the back field for some picks and got mud on the wheels i ended up cleaning it for 4 hours lol

Hee hee - I have a friend who is that fastidious with her KTM - she even polishes the header pipe!

xxx

coxwain 04-05-09 20:00

i polish my pipe all the time

tripletom 06-05-09 12:29

Quote:

Originally Posted by JMo (Post 92417)
Unless you go through a deep river? - when it could well act like a straw!

xxx

I'm no eco-weeny, but I do think that removing/replacing the bung is hardly a hardship. and would stop oil dripping out in-line with the rear tyre? - potentially a disaster, especially in the rain? - I agree with you the the primary reason is some silly Euro legislation - my XR/s vent to the open air, but the end of their tube is up under the seat, not barely 8 inches off the ground?

I was thinking about this this morning and what hardship could be caused by fitting a longer pipe and either running it ala brit twin along the rear subframe, or so it drops any waste oil onto the chain?

JMo 06-05-09 12:36

Quote:

Originally Posted by tripletom (Post 92658)
I was thinking about this this morning and what hardship could be caused by fitting a longer pipe and either running it ala brit twin along the rear subframe, or so it drops any waste oil onto the chain?

Hee hee - that isn't a bad idea (although I'm sure someone will say you shouldn't use old engine oil on your chain, but the correct wax etc etc) - if you were to do it, I'd suggest routing the oil tube into a canister/reservoir first, so you could regulate the flow a la Scottoiler...?

Of course in true Blue Peter stylee, I hope to see a 35mm film canister modded with silicon sealant and pin-pricks in a rubber membraine to regulate the flow...

Actually, on second thoughts - maybe just get a proper scottoiler reservoir and fit a nipple to accept the end of the hose from the airbox...

xxx

tripletom 06-05-09 13:09

I modified a chainoiler using some carb vent hose, some heatshrink and a stainless steel tig filler rod to knock up a very nice chain oiler ;)
I've just had a thought; the drain pipe is from the airbox, why does it fill with oil? Is there an engine breather that goes in there too? I need to look at this.
Why can't the engine breather vent to atmosphere? aRgh.

JMo 06-05-09 13:51

Quote:

Originally Posted by tripletom (Post 92667)
I modified a chainoiler using some carb vent hose, some heatshrink and a stainless steel tig filler rod to knock up a very nice chain oiler ;)

Hee hee - excellent to hear the Blue Peter spirit lives on!


Quote:

I've just had a thought; the drain pipe is from the airbox, why does it fill with oil? Is there an engine breather that goes in there too? I need to look at this. Why can't the engine breather vent to atmosphere? aRgh.
Yes, the crankcase vents into the airbox - they do this for 'eco' reasons, rather than venting into the atmosphere - presumably they don't want microscopic hydrocarbons (or whatever) loose in the air, and/or if the bike tipped over, oil potentially leaking out... seems a bit pointless when there is so much other pollution in the world, but every little helps I guess...

xxx

tripletom 06-05-09 14:03

Quote:

Originally Posted by JMo (Post 92672)
Yes, the crankcase vents into the airbox - they do this for 'eco' reasons, rather than venting into the atmosphere - presumably they don't want microscopic hydrocarbons (or whatever) loose in the air, and/or if the bike tipped over, oil potentially leaking out... seems a bit pointless when there is so much other pollution in the world, but every little helps I guess...

xxx

Well in that case it's simple, remove the crankcase to airbox pipe. Run a vent pipe from the crankcase with a breather filter on it and plug the airbox holes.
The crankcase breather on my Caponord used to dump oil through and mess up the rear injector. Bloody thing.
I shall get on with trying it out. Thanks for the info JMo. Can I interest you in a chain oiler? ;)

Piipz 17-05-09 01:38

ohh crap and I thought something is wrong with my engine. I had a longer trip (4400km) and noticed some oil is slowly dripping out of airbox. I looked closer, the cover is very tight but I still get some oil dripping through it. This never happened to me on normal riding days or on shorter trips. My problem is, I have a 2-in-1 exhaust system and it is difficult to access the pipe. And second problem is, when oil is dripping, it is dripping exactly on the exhaust, so guess if I was surprised when suddenly some smoke came out on my right side. Ok, i will try do detach the pipe and see if it is filled with oil :)

JMo 18-05-09 20:32

Quote:

Originally Posted by Piipz (Post 94337)
ohh crap and I thought something is wrong with my engine. I had a longer trip (4400km) and noticed some oil is slowly dripping out of airbox. I looked closer, the cover is very tight but I still get some oil dripping through it. This never happened to me on normal riding days or on shorter trips. My problem is, I have a 2-in-1 exhaust system and it is difficult to access the pipe. And second problem is, when oil is dripping, it is dripping exactly on the exhaust, so guess if I was surprised when suddenly some smoke came out on my right side. Ok, i will try do detach the pipe and see if it is filled with oil :)

I've found that if you let the clear overflow tube back up too much (ie. fill right up) then oil will start to collect in the airbox itself, maybe that is where/why it's leaking? Have you tried removing the bung and draining the tube?

xxx

Piipz 20-05-09 14:12

I will try that. damn 2in1 exhaust is on the way, i must have really small hands to do that. and some very long needlenose pliers :P

JMo 20-05-09 19:29

Quote:

Originally Posted by Piipz (Post 94958)
I will try that. damn 2in1 exhaust is on the way, i must have really small hands to do that. and some very long needlenose pliers :P

No need - there is a clear hose that exits under the bike (behind the bashplate) with a black bung in and a spring clip - you just slide the clip up the tube and pull out the bung, and the tube will empty itself all over your garage floor...

xxx


All times are GMT +1. The time now is 08:10.

Powered by vBulletin® Version 3.8.11
Copyright ©2000 - 2019, vBulletin Solutions Inc.