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-   XT660Z T�n�r� Tech Section ( https://www.xt660.com/forumdisplay.php?f=163)
-   -   oil drain pipe from airbox ( https://www.xt660.com/showthread.php?t=8394)

Piipz 21-05-09 11:41

cool, thnx :)

Piipz 26-05-09 07:30

Ok next time i will try to remember that I dont have a Tenere :D Can anyone clarify this procedure on XT660R? Because I cant see any pipes behind the bashplate on my XT :P

Piipz 26-05-09 14:31

help anyone ? :$

and what if I remove the breather pipe from airbox and reroute it much higher, like on top of the airbox? and would use a separate filter on it... what about one-way valve in the tube? can I use one? which way would the valve have to be. when I put my finger on the pipe it felt like it is sucking air from airbox?

JMo 26-05-09 15:47

Hi Piipz - as you surmised, this thread is in the Tenere specific section which is why you might not have got an answer yet - have you also tried asking this in the XTR tech section?

I am not familiar with the XTR/X set up compared to the XTZ, but what you are saying above would be an option I'm sure - a lot of dirt bikes simply vent into a small filter and/or one way valve - although if the bike pumping out a lot of oil, it might make a mess under the seat?

Routing the breather into the airbox uses it as a sort of collector (and any gases/vapours get recycled into the engine), and on the Tenere there is a drain tube from the bottom of the airbox which you can empty out periodically.

Hopefully some on the XTR side will be able to give you a definitive answer/solution?

xxx

coxwain 30-05-09 20:14

had a tenere in to the workshop for some work , a 12 volt socket and a cent/stand , funny to pull up out side the garage and see another white ten , when it was up on the bench i had a look and it was full and i mean full , so drained it off just over 200ml so i put the plug back in and parked it out side on its new stand 2 hours later the owner turned up for his bike and it was 1/2 way up again the air box must have had aload in , anyway told him about it and the site so he might just turn up on here with us .

Peatbog 31-05-09 22:34

where was he from kev?

dallas 16-06-09 04:45

Latest news: in Germany all Yamaha dealers got a writing concerning the modification of the breather(partno.11D-E5371-10, of my '08 Tenere), which must solve the oil drain pipe problem. Which it did for the Tenere riders who had the modification exchange in Germany. So, ask your dealer for this, if it's taken care of in Germany, it must be available in other countries too, I pressume(I contacted my dealer here in Holland with this information, so he can call YamahaNL).
Greetz, Hans.

JMo 16-06-09 09:38

Quote:

Originally Posted by dallas (Post 97949)
Latest news: in Germany all Yamaha dealers got a writing concerning the modification of the breather(partno.11D-E5371-10, of my '08 Tenere), which must solve the oil drain pipe problem. Which it did for the Tenere riders who had the modification exchange in Germany. So, ask your dealer for this, if it's taken care of in Germany, it must be available in other countries too, I pressume(I contacted my dealer here in Holland with this information, so he can call YamahaNL).
Greetz, Hans.

That is interesting Hans - I don't suppose you can get a copy of the letter once you find out exactly what the modification is?

xxx

Stridey 16-06-09 10:40

:mbounce:Hi Hans/Jenny

It looks like I'm finally vindicated for bring this up on the forum all that time ago and lets hope Yamaha UK do the mod also!

We need that copy letter or service sheet,Hans from Yam Germany though to push the case through with UK.

Thanks for the post its good news!

I still drain mine at least once a week but to keep Jmo and the Guvnor happy I put the drain pipe bung back in some time ago!

Thanks
Mark

Kev 16-06-09 11:27

Not sure what mod has been done, this part comes standard on the 2008 XT660Z. Please can we have some more info, thanks.

http://i201.photobucket.com/albums/a...xtx/XT660Z.jpg

Peatbog 16-06-09 11:30

it does, but is he not referring to a modification of that part?

Kev 16-06-09 11:38

Quote:

Originally Posted by Peatbog (Post 97962)
it does, but is he not referring to a modification of that part?

Not to sure what you mean. I read it as they have modified the oil breather canester & I am asking for more information. These are his words below


Latest news: in Germany all Yamaha dealers got a writing concerning the modification of the breather(partno.11D-E5371-10.

ToKi 16-06-09 12:30

Quote:

Originally Posted by Kev (Post 97963)
I read it as they have modified the oil breather canester & I am asking for more information.

Hi,
my breather was changed 10 days ago.
My dealer told me that the new one has something like a "snail drain" inside (do you know what i mean ?)
This drain let the oil flow back to the engine.
The new breather looks like the old one. There is no difference visible from the outside.
I have tested the new one last week ~3800km on my trip Berlin - Tende - Berlin. It works !
There is no oil anymore in the drain from the airbox.

ToKi

Kev 16-06-09 12:37

Quote:

Originally Posted by Kev (Post 97961)
Not sure what mod has been done, this part comes standard on the 2008 XT660Z. Please can we have some more info, thanks.

http://i201.photobucket.com/albums/a...xtx/XT660Z.jpg

I have just found that Yamaha list 2 different part numbers for the same part. The new number must be the modded part, old part number below.

http://i201.photobucket.com/albums/a...x/XT660Z-1.jpg

Kev 16-06-09 12:38

Quote:

Originally Posted by ToKi (Post 97965)
Hi,
my breather was changed 10 days ago.
My dealer told me that the new one has something like a "snail drain" inside (do you know what i mean ?)
This drain let the oil flow back to the engine.
The new breather looks like the old one. There is no difference visible from the outside.
I have tested the new one last week ~3800km on my trip Berlin - Tende - Berlin. It works !
There is no oil anymore in the drain from the airbox.

ToKi

Thanks for the info ToKi.

ToKi 16-06-09 13:12

Quote:

Originally Posted by ToKi (Post 97965)
The new breather looks like the old one. There is no difference visible from the outside.
ToKi

I have to correct myself !

There is a difference !

The new breather has 4 cavitys.
2 on the front side and 2 on the bottom side.

You can see and feel these.

See the attached pic.

ToKi

http://akpnog.bay.livefilestore.com/...4/breather.jpg

ToKi 19-06-09 11:46

Here are some pics.

http://www.xt-660.de/forum/viewtopic...=6545&start=15

Kev 19-06-09 13:10

Thanks mate here are the photos for you XTZ owners.

http://i201.photobucket.com/albums/a...tx/2442159.jpg

http://i201.photobucket.com/albums/a...tx/2442160.jpg

http://i201.photobucket.com/albums/a...tx/2442161.jpg

Stridey 19-06-09 14:53

I rang Yamaha UK and spoke to a contact I have and they said they will change the oil expansion breather box on any problem Teneres that owners highlight to their dealer. In effect this is only for those bikes that get ridden at high speeds which seems to cause the oil drain pipe to fill up quickly. It is not a blanket re-call modification! You have to request your dealer to change it under warranty!

According to my source the new expansion-breather box helps the problem by reducing the amount of oil blown back into the air box but wont cure it altogether!

To be honest I have got used to draining the tube down now and don't find it a major headache but I will get it done when i next visit my dealer.

cheers

deiaccord 19-06-09 18:00

Called my dealer and enquired about this. He was not aware of it but have given him the details and part number and he is going to get back to me.

stoic bloke 19-06-09 20:42

hi all, i thought i was being left out of the oil draining hose thing,or maybe i didn't ride fast enough[or no oil in the engine eek].the only draining mine does is water funny enough.

with the pictures of the two bottles my 09 has the newer bottle so if you can view a new bike in the show room with the modification let the dealer know,it just proves the older was not doing its job and you want it sorted as running low of oil is not good,especially for warranty claims

stoic

zimmerfisk 20-06-09 12:38

Hi first post, been following this, as i ride 260miles 3 times a week, backroads, a roads and motorway. i have a black 09 ten with this mod, have only had to empty a tea spoons worth of oil from the drain pipe in the last 2500 miles, so seems to work

JMo 21-06-09 22:45

Excellent! I'll be on the phone to my dealer in the morning!

Result!

xxx

dallas 24-06-09 08:00

The mod breather is also available in Holland and one is ordered for mine, it'll be installed tomorrow(during the 20.000km service). Not yet figured out if it's a warranty case(probably yes), but the costs are minimal: not even 12,- bloody euro's! But hey, after that, no more oily stuff in the drain-hose!
Greetz, Hans.

duibhceK 24-06-09 09:10

just got confirmation from my dealer: Yamaha Belgium also offer the new breather box and consider it a warranty case. You might need to ask for it yourself though as it is not an official recall.

Big Den 27-06-09 11:14

Phoned my dealer yesterday who called me back after speaking to Yamaha technical, dealer needs the bike in to check something ? before ordering the part. Sounds a bit suspicious to me but going in 1st thing Mon.

JMo 27-06-09 11:21

Quote:

Originally Posted by Big Den (Post 99000)
Phoned my dealer yesterday who called me back after speaking to Yamaha technical, dealer needs the bike in to check something ? before ordering the part. Sounds a bit suspicious to me but going in 1st thing Mon.

Make sure you gun it all the way there, and that tube will be nicely filled up with oil...

xxx

jiauka 27-06-09 11:30

I went to the my spanish dealer, and they don't even have the new ref.# in their database!!!!. They called the Yamaha factory and the answer was at least funny, no one has ordered that part yet in Spain ;) :)

The good news is that I will have the new part the next week.

have fun,

j.

Big Den 29-06-09 16:42

Took it in this morning for the dealer to check "something" on behalf of Yamaha technical, told the dealer he didn't need to mention any modifications :unibrow: . part has been ordered as Yam Tech are aware of the problem. 1/2 day to fit as they need to have the bike cold so they don't burn their dannies.

jiauka 01-07-09 09:41

I have changed mine, both parts and labour were free of charge from Yamaha Spain, but I use the bike everyday and I took the part and changed it at home.

I would NOT recommend anyone to change it but themselves unless you are skilled and have a good set of tools.

http://img362.imageshack.us/img362/6131/img0774.jpg

Below is the new one.

As a side note, the material quality of the tenere is not as good as other jap. bikes I have owned. The Minarelli engine and the italian screws require a good set of tools and IMHO they will get damaged very easily if you over tighten them.

have fun,

j.

johnno 01-07-09 16:05

this oil in airbox drain pipe is happenin with not just yamaha but alot of the newer models from all makes

jiauka 01-07-09 16:42

Quote:

Originally Posted by johnno (Post 99380)
this oil in airbox drain pipe is happenin with not just yamaha but alot of the newer models from all makes

+1

deiaccord 06-07-09 15:01

I got my breather box replaced on Friday at the same time as getting an oil change. Dealer did it under warranty and total time for both jobs was about 30 minutes. I'd given him the deails on the part numbers and he'd been able to sort the rest from there. Interesting he'd previously spoken to Yamaha about the problem and they'd not mentioned this at all to him!

Would agree this is not an easy job. Mechanic at the dealer was having problem with it as it's in a difficult to access area.

Will have to give it a few days and see if i'm getting any oil collecting anymore.

dallas 06-07-09 18:17

I've done about 2500km's since the new breather was installed and indeed, no more oil-residu in the drain-pipe! And during those km's I was runnin' high revs a lot(on motorways, doin' 130kmh-5000rpm), which used to fill the pipe easily! But ya might ask, where is the oil-residu now? Will it be filtered and returned to the oil tank, or straight back to the engine? What does the new breather do exactly, which the old one didn't? I think we need answers to these questions, don't ya agree?
Greetz, Hans.

JMo 06-07-09 19:19

Nerd Alert, Nerd Alert!
 
Quote:

Originally Posted by dallas (Post 99826)
I've done about 2500km's since the new breather was installed and indeed, no more oil-residu in the drain-pipe! And during those km's I was runnin' high revs a lot(on motorways, doin' 130kmh-5000rpm), which used to fill the pipe easily! But ya might ask, where is the oil-residu now? Will it be filtered and returned to the oil tank, or straight back to the engine? What does the new breather do exactly, which the old one didn't? I think we need answers to these questions, don't ya agree?
Greetz, Hans.

Hi Hanz - good to hear the mod works - I've got the part on order with my dealer too...

Basically the plastic box is a catch tank - the crankcase breathes into this, along with any oil that is blown out under pressure (as you surmise, this tends to happen at higher constant revs - ie motorway riding). The idea of the tank is that it collects the oil and allows it to drain back into the crankcase. There is another pipe that leads from the catch tank to the airbox which allows the pressurised air to flow out of the catch tank and into the airbox, where it is re-burnt in the engine.

The problem (it seems) with the original design is that the pressure of the air/oil mix from the crankcase was too great to catch it all in the tank, and therefore more of the oil passed though the second hose and into the airbox.

The re-design includes baffles (plates, like a maze) inside the catch tank so that the oil hits these and separates from the air-flow - the air continuing on out into the airbox, the oil reforming and returning to the crankcase down the pipe it came up - typically once the revs drop and the crankcase pressure recedes...

How boring am I?!

xxx

dallas 06-07-09 19:49

Thanx, JMo! That's cleared now, good explantion. And you're not boring....you're experienced, well-informed, enterprising, funny, sharp, good rider etc., but not boring!! Thanx again, greetz, Hans.

hombacher 06-07-09 20:30

One note between, the MT-03 uses the same (old design) plastic tank. Interesting to know that I did not hear about problems of these MT guys. On the other hand, some are complaining about surging.

At the end we can be happy that our big single runs that smooth, without surging and now with an 'evo' plastic tank. Hope that in other countries the exchange will be done as trouble-free as in Germany (also some dealers need a customer's hint to read their Yamaha-announcements).


Gruss
hombacher

jiauka 06-07-09 21:54

Quote:

Originally Posted by JMo (Post 99832)
Hi Hanz - good to hear the mod works - I've got the part on order with my dealer too...

Basically the plastic box is a catch tank - the crankcase breathes into this, along with any oil that is blown out under pressure (as you surmise, this tends to happen at higher constant revs - ie motorway riding). The idea of the tank is that it collects the oil and allows it to drain back into the crankcase. There is another pipe that leads from the catch tank to the airbox which allows the pressurised air to flow out of the catch tank and into the airbox, where it is re-burnt in the engine.

The problem (it seems) with the original design is that the pressure of the air/oil mix from the crankcase was too great to catch it all in the tank, and therefore more of the oil passed though the second hose and into the airbox.

The re-design includes baffles (plates, like a maze) inside the catch tank so that the oil hits these and separates from the air-flow - the air continuing on out into the airbox, the oil reforming and returning to the crankcase down the pipe it came up - typically once the revs drop and the crankcase pressure recedes...

How boring am I?!

xxx

Not so true, the oil pressure on a dry sump motor is about 20 psi or 1.5 bars, actually a very low preassure, but when the temperature gets higher, the AIR PRESSURE inside the crancase gets higher and must be released, this is the main reason for the breather, but along with the air some vaporized oil goes away with the air, the main purpose of the catch can is to cool down and depressure that air so the oil can became liquid again and come back to the crankcase, the remaining of the vaporised oil goes tru the intake and gets burned into the engine.

The design problem on the XTZ is that the breather box is not able to cool down the vapors long enough to make the oil come back to the crankcase, but the long hose from the breather to the air intake IS LONG ENOUGH to cool it down, and the oil goes down to the drain pipe iso being burned inside the engine.

The new breather box has a longer path and is able to cool down the excess air and vapours before in reaches the airbox.

Excuse my poor english, i'm spanish,

have fun,

j.

JMo 06-07-09 22:46

Ah - another nerd! Thanks for clarifying that Jiauka - I should have been more clear that it is the air pressure inside the crankcase that needs to be released, rather than the oil itself under pressure - and as you say, some oil is carried out along with the air...

xxx

jiauka 06-07-09 22:56

Quote:

Originally Posted by JMo (Post 99852)
Ah - another nerd! Thanks for clarifying that Jiauka - I should have been more clear that it is the air pressure inside the crankcase that needs to be released, rather than the oil itself under pressure - and as you say, some oil is carried out along with the air...

xxx

You're wellcome, from your previous post it looked like you were talking about OIL pressure, and some people may think that the full crankcase, head and so is under oil pressure, and we all should know that this is not true, the actual oil pressure is quite low, but the air pressure needs to be released.

BTW: I have changed the breather too, so far so good ;) :), no more oil at the drain hose.

And some side note, when an engine gets older and the piston rings have some leakage the pressure from the top of the piston at the compression and power stroke goes tru the rings and increases the air crankcase pressure a lot, but when the exhaust valves open that pressure is released back tru the rings to the combustion chamber but that air has some oil vapours, the engine "burns oil", a good breather box design minimize that issue.

have fun,

j.


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