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 29-01-09, 21:28
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Fitting a Trinity stage IV 2-in-1 exhaust
hello,
shortly I will try fitting a Raptor 700 Trinity stage IV exhaust on a XT660. As far as I can see yet it will need some modifications to make it fit. The headers look great, exact as I like them. Well bend at the exhaust manifold, good lenght of both pipes and a very large section diameter of the pipe which is connected to the silencer. Good quality, I already like it! To bad I cannot use it this weekend on my enduro trial....will need some more time to investigate this truly piece of art! to be continued 
__________________
bike is sold:
103mm Big Bore|Nicasil cylinder (PowerSeal)|JE piston|CR 11,3:1|ported head (OTR)|Modified cam (OTR)|Powder coated head+cylinder (black)|PCIII|+2 TB l Modded 2-in-1 exhausts (Trinity+Akrapovic)|DNA stage 1 & 2 Filters|Tail Mod|XTX Wheels|XTX chain cover|XTX rear shock connecting arms|Metal footpegs|Acerbis handguards|Hyperpro springs|15W fork oil|Snorkel removed|AIS blocked|NGK CR9EK|SpeedoHealer|Reroute engine breather hose|HRC brake reservoir l Magura Hymec hydraulic clutch
Last edited by marjani; 29-01-09 at 21:36. |
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29-01-09, 22:18
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Looks good mate, you didn't go for the coloured ones. I know there were a bit more $.
__________________
Click here to join the XT Supporter's scheme Mods that I have done to my XTX's My 04 XTX Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil / [ My 07 XTX Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator / My 09 XTX 59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details Now ride a 2018 MT09SP ABS + TCS My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946 
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29-01-09, 22:29
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maybe later, first need to fit this beauty
__________________
bike is sold:
103mm Big Bore|Nicasil cylinder (PowerSeal)|JE piston|CR 11,3:1|ported head (OTR)|Modified cam (OTR)|Powder coated head+cylinder (black)|PCIII|+2 TB l Modded 2-in-1 exhausts (Trinity+Akrapovic)|DNA stage 1 & 2 Filters|Tail Mod|XTX Wheels|XTX chain cover|XTX rear shock connecting arms|Metal footpegs|Acerbis handguards|Hyperpro springs|15W fork oil|Snorkel removed|AIS blocked|NGK CR9EK|SpeedoHealer|Reroute engine breather hose|HRC brake reservoir l Magura Hymec hydraulic clutch
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30-01-09, 01:21
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They do look good, I have had an eye on them for a while now. I first time I saw one was last year at the dyno shop on a Raptor, the guy said it worked well & it made good HP.
They are made well.
__________________
Click here to join the XT Supporter's scheme Mods that I have done to my XTX's My 04 XTX Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil / [ My 07 XTX Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator / My 09 XTX 59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details Now ride a 2018 MT09SP ABS + TCS My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946
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30-01-09, 17:50
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The pipe work is indeed pure Art
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30-01-09, 19:39
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It's the best 2in1 I have seen ever
Hope to find me some time to fit this beauty soon. Greetings from a cold (again!  ) Holland,
marcel
__________________
bike is sold:
103mm Big Bore|Nicasil cylinder (PowerSeal)|JE piston|CR 11,3:1|ported head (OTR)|Modified cam (OTR)|Powder coated head+cylinder (black)|PCIII|+2 TB l Modded 2-in-1 exhausts (Trinity+Akrapovic)|DNA stage 1 & 2 Filters|Tail Mod|XTX Wheels|XTX chain cover|XTX rear shock connecting arms|Metal footpegs|Acerbis handguards|Hyperpro springs|15W fork oil|Snorkel removed|AIS blocked|NGK CR9EK|SpeedoHealer|Reroute engine breather hose|HRC brake reservoir l Magura Hymec hydraulic clutch
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03-02-09, 23:47
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***update
a few bottlenecks to be fixed: the radiator hose + the end of the exhaust pipe needs to be rerouted.
Any suggestions are welcome
__________________
bike is sold:
103mm Big Bore|Nicasil cylinder (PowerSeal)|JE piston|CR 11,3:1|ported head (OTR)|Modified cam (OTR)|Powder coated head+cylinder (black)|PCIII|+2 TB l Modded 2-in-1 exhausts (Trinity+Akrapovic)|DNA stage 1 & 2 Filters|Tail Mod|XTX Wheels|XTX chain cover|XTX rear shock connecting arms|Metal footpegs|Acerbis handguards|Hyperpro springs|15W fork oil|Snorkel removed|AIS blocked|NGK CR9EK|SpeedoHealer|Reroute engine breather hose|HRC brake reservoir l Magura Hymec hydraulic clutch
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04-02-09, 00:17
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Looks to me like you've got yourself in a spot of trouble...
You need some pipe builder to build you a metal pipe with rubber ends to connect the radiator reservoir to the engine cooling receptor. It needs to be bent at the right angle too. As for the can how are you going to have that bent towards the frame because at the moment is pointing out to the right a bit too much. The rear brake reservoire can be re-routed on the inside of the frame towards the airbox, you just going to machine some sort of clamp that bends it. It still leaves you with the problem of the extra generated heat from the two headers running on the right side of the engine which might melt the spark plug lead, and your leg if you are not careful, which means motocross style knee high boots are a must everytime you want to ride. And finally... how are you going to justify the high noise level with Les Gendarmes? |
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04-02-09, 04:21
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I don't think there is much of a problem at all, the link pipe can be bent or cut & welded to shape.
As we have already spoken about a few weeks ago Marcel about the cooling system, maybe fit a bigger or different outlet postion radiator, one to suit the exhaust mod. May be the outlet could be on the other side & make up new inlet & outlet hose to suit the new postions. I like those headers, much better bends then the other 2in1 headers for the XT. You sometimes hit curve balls when being the first one to carry out a mod, same as my Raptor cylinder conversion, they said it will bolt straight on, like hell it did. So don't worry to much we will work around the problem, if you want I can go one weekend to the bike breakers & measure up some radiators & try & get a model for you.
__________________
Click here to join the XT Supporter's scheme Mods that I have done to my XTX's My 04 XTX Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil / [ My 07 XTX Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator / My 09 XTX 59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details Now ride a 2018 MT09SP ABS + TCS My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946
Last edited by Kev; 04-02-09 at 11:12. |
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04-02-09, 08:28
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Quote:
Also I need longer exhaust bolts (4 pieces). The oem are to short. I'm going to check the sound shortly. I also bought a dbkiller for this type of exhaust, so if it is to loud I will use that. I'm trying to find me a company who's specialised in bending exhausts. Thanks. marcel
__________________
bike is sold:
103mm Big Bore|Nicasil cylinder (PowerSeal)|JE piston|CR 11,3:1|ported head (OTR)|Modified cam (OTR)|Powder coated head+cylinder (black)|PCIII|+2 TB l Modded 2-in-1 exhausts (Trinity+Akrapovic)|DNA stage 1 & 2 Filters|Tail Mod|XTX Wheels|XTX chain cover|XTX rear shock connecting arms|Metal footpegs|Acerbis handguards|Hyperpro springs|15W fork oil|Snorkel removed|AIS blocked|NGK CR9EK|SpeedoHealer|Reroute engine breather hose|HRC brake reservoir l Magura Hymec hydraulic clutch
Last edited by Kev; 04-02-09 at 11:12. |
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