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General Discussions & Off Topic Post all your general interest stuff here and please keep the "smut" in the BASEMENT, thanks

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  # 1  
Old 18-06-17, 23:14
Biker_Bob Biker_Bob is offline
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The correct way to remove the camshaft?

I'm playing around with my spare engine, I used a slide hammer and M6 threaded rod to pull the rocker shafts which was pretty straightforward.
To remove the cam I used a flat bar and drilled two holes which aligned with the sprocket bolt holes and passed M6 bolts through the holes with nuts on the back. The bar had hole in the centre and the slide hammer was attached to that. A couple of strokes saw the camshaft out.
It seems a bit of a faff, is there an official way to do it?
When it comes to refitting I don't fancy hammering the cam back in, what about heating the bearing holes in the head with a torch so that the cam bearings just slip back in?
  # 2  
Old 19-06-17, 11:31
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Kev Kev is offline
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Put the head in the oven at 60C, put the cam in the freezer for 30min, you will then be able to fit the cam back into the head with no force by hand.
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Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

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  # 3  
Old 20-06-17, 10:04
Biker_Bob Biker_Bob is offline
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Thanks, pretty much as I figured. So with the head still attached a hot air gun should do the trick.
Is the way I pulled it out the simplest method? I'm surprised there isn't an internal thread on the cam to allow a bolt to be threaded in so a slide hammer can be used.
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