Home

Go Back   .: XT660.com - The #1 XT660 Resource :. > XT660 Tech Section > General Help Section > General & Appearance Mods > Service & Maintenance
FAQ Calendar Search Today's Posts Mark Forums Read Main site

Google

Reply
 
Thread Tools Display Modes
  # 1  
Old 05-07-10, 16:42
two wheels 03 two wheels 03 is offline
Guest
 
Join Date: Aug 2009
Location: UK but on the road in NZ now
Posts: 74
two wheels 03 is on a distinguished road
Fork seals done.

Just want to say big thanks to this site, Kev and any contributing members.

I replaced my fork seals today and having never done it before I was chuffed at how easy it was made by looking up sections on this site.

I also fitted Kevs fork spacers and re-packed the head bearings while the bike was up in the air.

My main worry was getting the bottom bolt out of the fork, i had a compressor at home so i got a cheap air impact ratchet off ebay (�18) and the bolt just spun out like Kev said - easy. I used the old seal and a small nylon hammer to drive the new seal in - perfect.

I did the cush drive mod on sunday, two bikes took me an hour while talking to my mate and supping a beer - how easy!
Changed the Co as well and blocked the AIS pipe.
The bike is soooo much better. Next mod is raise the rear with XTZ dogs i think.

Just to say that I am the most least experienced mechanic on the planet so if I can do it - so can any one.
These little XTR's are lovely to work on.
  # 2  
Old 05-07-10, 19:55
SelinaXC SelinaXC is offline
Expert XT-Moto
 
Join Date: May 2009
Location: Chesterfield
Posts: 224
SelinaXC is on a distinguished road
Good job well done - had my fork spacers a while now and still not got round to fitting them... mebbe next sunny day I'm off work I will do now
SelinaXT
  # 3  
Old 05-07-10, 20:03
motonacio's Avatar
motonacio motonacio is offline
XT-Moto SuperStar
 
Join Date: Jan 2007
Location: Here and There
Posts: 389
motonacio is on a distinguished road
Quote:
Originally Posted by two wheels 03 View Post
Next mod is raise the rear with XTZ dogs i think.

These little XTR's are lovely to work on.
Standard links
R 90mm
X 85mm
K 74mm (Kev mod to raise X or R)
Z 126mm

I believe putting Z links on the R will lower it to Hog levels.
__________________
My Mods | TLC | A good spannering | Kev's brilliant Mods & advice via XTSupporters - Best �10 ever spent.Lucid Puppy && SeaMonkey - Wubi - - Boinc - electric sheep

"Strive to be the person your dog thinks you are"


  # 4  
Old 05-07-10, 21:45
two wheels 03 two wheels 03 is offline
Guest
 
Join Date: Aug 2009
Location: UK but on the road in NZ now
Posts: 74
two wheels 03 is on a distinguished road
Ok, some one told me that the link from the ten lift the R - Can't thing who though. Shame as they only cost �15
  # 5  
Old 05-07-10, 23:14
Kev's Avatar
Kev Kev is offline
Administrator
 
Join Date: May 2006
Location: Brisbane, Australia
Posts: 6,063
Kev is on a distinguished road
Nice work mate.
__________________
Click here to join the XT Supporter's scheme

Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946

Sponsored Links
  # 6  
Old 05-07-10, 23:28
stumpydave stumpydave is offline
XT-Moto SuperStar
 
Join Date: Oct 2009
Location: Wigan the home of pies
Posts: 361
stumpydave is on a distinguished road
Quote:
Originally Posted by motonacio View Post
Standard links
R 90mm
X 85mm
K 74mm (Kev mod to raise X or R)
Z 126mm

I believe putting Z links on the R will lower it to Hog levels.

This gentleman is correct, the longer the link the lower the bike will sit.
Just changed mine on my "r" for a shorter set to raise it. It's only a five minute job, two bolts out, swap links, two bolts back in.
__________________
I'm always in the sh1t, only the depth varies
  # 7  
Old 05-07-10, 23:30
stumpydave stumpydave is offline
XT-Moto SuperStar
 
Join Date: Oct 2009
Location: Wigan the home of pies
Posts: 361
stumpydave is on a distinguished road
Quote:
Originally Posted by SelinaXT View Post
Good job well done - had my fork spacers a while now and still not got round to fitting them... mebbe next sunny day I'm off work I will do now
SelinaXT

Just put my fork spacers in too, thats only a five minute job with a 22mm spanner, really is easy but makes hell of a difference to the handling.
__________________
I'm always in the sh1t, only the depth varies
  # 8  
Old 06-07-10, 09:25
two wheels 03 two wheels 03 is offline
Guest
 
Join Date: Aug 2009
Location: UK but on the road in NZ now
Posts: 74
two wheels 03 is on a distinguished road
Ah, thanks for the correct info - I will look into what links are available.

I want to get back the ride height i lose when loaded without having the spring wound right up.
The metal mule/Scorpion system has greatly improved ground clearance but I think that the swing arm could touch the pipe as it passes round the frame whan loaded and hitting bumps. Any body else found this problem?

Thanks for the replies
  # 9  
Old 06-07-10, 10:43
idf000 idf000 is offline
SemiPro XT-Moto
 
Join Date: Aug 2008
Location: UK
Posts: 33
idf000 is on a distinguished road
Quote:
Originally Posted by two wheels 03 View Post
The metal mule/Scorpion system has greatly improved ground clearance but I think that the swing arm could touch the pipe as it passes round the frame whan loaded and hitting bumps. Any body else found this problem?
Hi,

At first I was thinking, "How?" So I went and had a look.

You're right:

There's a similar scuff on the bottom of the exhaust.

I guess I did crash through some stuff in Morocco...

Cheers,

Ian
  # 10  
Old 06-07-10, 12:10
two wheels 03 two wheels 03 is offline
Guest
 
Join Date: Aug 2009
Location: UK but on the road in NZ now
Posts: 74
two wheels 03 is on a distinguished road
Yes i thought that was possible, you have to worry about the Down pipe studs taking the strain over a long period of time. I guess the hangers would be ok?
Reply

Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump


All times are GMT +1. The time now is 01:39.
Powered by vBulletin® Version 3.8.11
Copyright ©2000 - 2019, vBulletin Solutions Inc.

  XT660         Archive   Main site


Footer
vBSkinworks Top