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  # 1  
Old 25-03-10, 22:56
banksy banksy is offline
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Compression....

Was reading today that the KTM Duke 690 has 65bhp!!! Its compression ratio is stated as 12.5:1... Now the stroke of the KTM and the XT660s is near as the same and the bore is omly 2mm wider on the Duke than the XTs..

Is the XTs compression alot lower than the KTMs? There is about 15/20hp difference between the motors. Has anyone upped their compression ratio alone to get more HP and if so how much HP did you get?
  # 2  
Old 26-03-10, 01:17
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The XT660 standard compression ratio is 10:1, I fitted a 11:1 with a 2mm bigger bore 2 years ago, the piston alone gave around a 1.5 to 2hp gain across the whole rev range.

To get HP like the KTM on the XT you need a combination of mods, high lift cam, bigger inlet valves, bigger throttle body, bigger bore with a higher compression ratio ETC.

The new 2010 KTM690R produces 70HP.

http://hellforleathermagazine.com/2009/11/2010-ktm-690-duke-r-690cc-of-s.html
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Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946


Last edited by Kev; 26-03-10 at 04:08.
  # 3  
Old 26-03-10, 08:07
Freez Freez is offline
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70HP is not that impressive. Also, not trying to put down KTM, just stating facts. KTM is a nice bike and the weight of the thing is brilliant. I also love the look of it.

Keep in mind that the 70HP is crank HP from a 690cc motor, running 12.5 compression. By the time it gets to the rear wheel, it has lost about 15%, giving you around 60HP at the wheel. Also, that 70HP is produced at around 7000 RPM, which is a 1000 RPM higher than the stock XT's power peak.

A XT with a 686cc motor, 11:1 compression, flowed head, bigger throttle body and a stage 2 cam, with a set of good pipes and DNA stg 2 filter can match that without any problems.

Also, getting 80HP plus with the Yamaha 686cc motor at the crank is also possible with a stg 3 cam, 12.5:1 compression and the bits above. Problem is, you need to change the ECU on the XT to do that as the motor has to produce peak power at 8000 RPM to do that. XT's stock ECU will limit the RPM at 7200 RPM.
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  # 4  
Old 26-03-10, 08:13
banksy banksy is offline
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Thanks for the input guys.......... With a compression ratio of 10:1 i bet the motor on the XT will last longer than the KTMs , need less servicing and feel smoother on the road too..
  # 5  
Old 26-03-10, 11:24
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Are you sure the 70HP is at the crank as most of the KTM dyno sheets I have seen are stated at the rear wheel.

The dyno run bellow is from the old 690 motor with all the bikes run on the same dyno.

http://www.topspeed.com/motorcycles/...ure227331.html
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Click here to join the XT Supporter's scheme

Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946

  # 6  
Old 26-03-10, 13:28
mac-cos mac-cos is offline
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My old KTM 640 Duke made 50bhp on a dynojet RR at sea level. It was running the older Dellorto Slide carb not the power sucking mikuni CV with freeflow (KTM SX) can, open airbox lid and needle/jetting changes to suite.
RR chap was quite impressed with it.
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  # 7  
Old 30-03-10, 12:03
Freez Freez is offline
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Hi Kev.

Most if not all manufacturers will claim crank HP in their documentation as rear wheel HP can be affected by tyre grip, pressures and so forth. It is by far more stable and repeatable than rear wheel HP. Crank HP also makes a better story on the marketing brochure.
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  # 8  
Old 30-03-10, 12:16
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Quote:
Originally Posted by Freez View Post
Hi Kev.

Most if not all manufacturers will claim crank HP in their documentation as rear wheel HP can be affected by tyre grip, pressures and so forth. It is by far more stable and repeatable than rear wheel HP. Crank HP also makes a better story on the marketing brochure.
I know what you mean, the Aprilia Dorsoduro claims 92HP, with most of the dyno runs that I have seen showing 75HP at the rear wheel.

Our XT's are not far off the mark from what Yamaha claim.
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Click here to join the XT Supporter's scheme

Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946

  # 9  
Old 30-03-10, 12:51
gianni1951 gianni1951 is offline
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Quote:
Originally Posted by Kev View Post
The XT660 standard compression ratio is 10:1, I fitted a 11:1 with a 2mm bigger bore 2 years ago, the piston alone gave around a 1.5 to 2hp gain across the whole rev range.

To get HP like the KTM on the XT you need a combination of mods, high lift cam, bigger inlet valves, bigger throttle body, bigger bore with a higher compression ratio ETC.

The new 2010 KTM690R produces 70HP.

http://hellforleathermagazine.com/20...90cc-of-s.html
Hi Kev,

in wich way you calculate the compression (from 10:1 to 11:1). I think that only a bigger bore don't change the compression. I think that compression is a ratio between the two volume (minimum for compression, maximum at the end of stroke). So, if you don't change the stroke of piston, according to me, you have the same compression independently by the piston diameter. Unless you have pull down the head (machining plane or changing gasket system).

Can you explain me ??? Tank you in advance.

Ciao.
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  # 10  
Old 30-03-10, 16:16
Freez Freez is offline
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It is a bit complicated to explain, but normally if you increase bore size, even if you use a perfectly flat piston, you can increase compression a little, but normally thats not how it is done.

The easiest way is to install a higher compression piston and the dome on top of the piston is larger, resulting in it compression the air above the piston more than a piston with a lower dome.

You also can increase compression by skimming the head or barrel.
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