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  # 1  
Old 10-11-09, 17:18
hazza2805 hazza2805 is offline
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'Extender cable' before indicator relay???

Hi guys, I am slowly making the bike look how I want it to look (have probably spent more time tinkering with it than riding it, bloody rain!), and have across something that I don't understand...

In between the bike wiring loom and the indicator relay there is what looks like to be some sort of extender wire with a large heatshtinked component on it, which looks like a resistor or capacitor. The offending wire is about 10cm long, and has official Yamaha plugs on either end. One end plugging into the relay, the other into the wiring loom.

I'm just wondering what this is really, as I am 99.99% sure it is not on the wiring diagram in the service manual, see the attachment. I have circled in blue where I think it should be, and there is clearly nothing there.

Just wondering what it is really!

And when I eventually get around to fitting a LED indicator relay, should I plug this in too or remove it?

Thanks!

Harry
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File Type: jpg fuse.JPG (115.3 KB, 24 views)
  # 2  
Old 10-11-09, 22:36
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Quote:
Originally Posted by hazza2805 View Post
Hi guys, I am slowly making the bike look how I want it to look (have probably spent more time tinkering with it than riding it, bloody rain!), and have across something that I don't understand...

In between the bike wiring loom and the indicator relay there is what looks like to be some sort of extender wire with a large heatshtinked component on it, which looks like a resistor or capacitor. The offending wire is about 10cm long, and has official Yamaha plugs on either end. One end plugging into the relay, the other into the wiring loom.

I'm just wondering what this is really, as I am 99.99% sure it is not on the wiring diagram in the service manual, see the attachment. I have circled in blue where I think it should be, and there is clearly nothing there.

Just wondering what it is really!

And when I eventually get around to fitting a LED indicator relay, should I plug this in too or remove it?

Thanks!

Harry
Any photo's of this item?
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Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946

  # 3  
Old 11-11-09, 00:16
hazza2805 hazza2805 is offline
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I will get one tomorrow as it is bed time now, but for now I have attatched a diagram.

It doesn't look homemade, I think it has been brought from somewhere. I assume then that it is not fitted as standard?
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File Type: jpg relay.JPG (21.9 KB, 19 views)
  # 4  
Old 11-11-09, 01:02
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Quote:
Originally Posted by hazza2805 View Post
I will get one tomorrow as it is bed time now, but for now I have attatched a diagram.

It doesn't look homemade, I think it has been brought from somewhere. I assume then that it is not fitted as standard?
I have just checked & my bike does not have one. Might be after market.
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Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946

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  # 5  
Old 11-11-09, 21:25
hazza2805 hazza2805 is offline
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I just can't figure out what it is, the bike had standard indicators so I don't think it's some crazy resistor to reduce flash rate or anything like that.

Thanks

Harry
  # 6  
Old 11-11-09, 22:49
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Kev Kev is offline
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That's definitely not a standard loom attachment. You will need to cut open that loom, so we can see what it is.
__________________
Click here to join the XT Supporter's scheme

Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946

  # 7  
Old 03-12-09, 19:15
hazza2805 hazza2805 is offline
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I think I have figured out what it is:

A diode, as described in the wiring instructions for the alarm that was fitted to my bike when it was purchased by original owner:

"On many machines the indicators have the effect of powering other
circuits of the machine if the indicator switch is positioned to the left or
right during alarm operation.
To check for this, with the ignition turned off, apply 12v to an indicator
feed and switch the indicator to that side, check the other functions of the
machine (e.g. headlight, horn, or fuel pump) to see if they are operational.
If any other system on the machine is working an inline diode (as supplied
with the kit) must be installed in the indicator relay ignition switched input
wire or the output wire from the indicator relay to the indicator switch.
Ensure the indicators work normally when operated. If they do not the
diode has most probably been installed in reverse."

So it seems a diode has been fitted for the correct functioning of the alarm.

Hopefully this will help any other confused XT660'ers in the future!

Harry
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