When checking the 'elbow' there is one of the pivots comprising of another two caged needle rollers,this time there's 48 roller needles on each side. I clean same and remove that pesky silicon type seal.
[IMG] [/IMG]


Other pivots are normal needle rollers
[IMG] [/IMG]




Cleaned in petrol.
[IMG] [/IMG]


[IMG] [/IMG]


Heavier needles here...
[IMG] [/IMG]


Wait until the pivots are dry and coat with grease and put the needles and pins back in...(the grease will stop the needles dropping out)





The swing arm is next
[IMG] [/IMG]


Coat with grease...
[IMG] [/IMG]

[IMG] [/IMG]


[IMG] [/IMG]


The seal cover and pin are greased.
[IMG] [/IMG]


[IMG] [/IMG]




Dust cover and dust seal pressed on to swing arm
[IMG] [/IMG]



Here is the best design I've seen in a long while...before you offer up the swing arm take off this bolt,clean and coat with copper grease.



[IMG] [/IMG]


[IMG] [/IMG]


[IMG] [/IMG]






Screw the bolt back in and offer up the swing arm to the frame....screw this bolt out until it closes the gap between the swing arm and frame,just until you get a firm slide fit.It'll take a couple of attempts but it'll save any hard squeezing and pushing. Put the chain over the front sprocket,put the swing arm axle though the swing arm and tighten it up. Smear axle with copper grease before hand.


Bolt the 'elbow' and the rest of the suspension nuts and bolts back together not forgetting to coat the bolt shanks in copper grease.







Take the two plastic clips apart that'll hold on the shock absorber mud flap.
[IMG] [/IMG]


Put the outer bit into the mudflap and then press in the pin with a screwdriver until it clicks home.

[IMG] [/IMG]


[IMG] [/IMG]


Screw on the brake line bolt after coating it with copper grease.


Put the wheel back on,tighten it up and finally put the moto on the side stand.
Now you can put the centre stand spring back on as it's not under any great tension.

Go have a beer.






.

__________________
The Suit:What would you consider to be your greatest weakness?
Me: Honesty.
The Suit: Honesty? I don't think honesty could be construed as a weakness.
Me: I don't give a f**k what you think.

.[IMG] [/IMG]

Proper grand job Ohlins ...........................when's it good to ride mine down for you to do ???????????????????????

Phil

__________________
"I'm here for a good time, not a long time"

Anytime!!!...there'll even be beer!!









.

__________________
The Suit:What would you consider to be your greatest weakness?
Me: Honesty.
The Suit: Honesty? I don't think honesty could be construed as a weakness.
Me: I don't give a f**k what you think.

.[IMG] [/IMG]

Nice write up, I have made it into a PDF for everyone to download.

Click in the download link. http://www.4shared.com/download/E80Z...2_Controll.pdf

__________________
Click here to join the XT Supporter's scheme

Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946

Mind what you say !!!i might just turn up i'm down past your way next week on the way to the HISS , if i get chance i wouldn't mind calling in on the way back.
Phil

__________________
"I'm here for a good time, not a long time"

By all means Phil....I'm in Asson 64800,right on the cross roads of the D35 and D126.




.

__________________
The Suit:What would you consider to be your greatest weakness?
Me: Honesty.
The Suit: Honesty? I don't think honesty could be construed as a weakness.
Me: I don't give a f**k what you think.

.[IMG] [/IMG]

No problem Kev...with pleasure.





.

__________________
The Suit:What would you consider to be your greatest weakness?
Me: Honesty.
The Suit: Honesty? I don't think honesty could be construed as a weakness.
Me: I don't give a f**k what you think.

.[IMG] [/IMG]

very nice ! this one will help out so many people !

I LOVE easy to follow guide like this, even though I'm not planning to do it any time soon, they are a great read. Thanks!

Thank you for the kind words.





.

__________________
The Suit:What would you consider to be your greatest weakness?
Me: Honesty.
The Suit: Honesty? I don't think honesty could be construed as a weakness.
Me: I don't give a f**k what you think.

.[IMG] [/IMG]