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XT660Z T�n�r� Tech Section Tyres, Mods, Luggage & Long distance preparation

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  # 1  
Old 22-04-16, 22:29
andys andys is offline
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fitting 14t front sprocket question

Hi,
I just got 14t front sprocket from JTT i question is it hard to change it?
Any tricks to do that or just straight forwards? Torque wrench is necessary?
thanks
  # 2  
Old 23-04-16, 08:54
Pleiades Pleiades is offline
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It's not difficult, much the same as any other bike.

There are many ways to skin a cat, but the way I tend to do it is something like this:
  1. First remove the front sprocket cover and bend back the tab washer (do not remove the chain).
  2. Run the bike up to a wall (or immovable object) so the front wheel is jammed against it and stick it on the side stand and make sure it�s in neutral.
  3. Get a mate to stand on the back brake.
  4. Loosen the nut with a decent length extension bar.
  5. Loosen the rear axle nut.
  6. Then put the bike up on its centre stand/paddock stand/WHY.
  7. Loosen the axle nut some more, slacken the chain adjusters off fully and push the wheel forward, which should give you enough slack to unhook the chain. (If not you'll have to take the axle out.)
  8. Remove the front sprocket tab washer, nut and sprocket.
  9. Swap for the new sprocket (making sure it�s the right way round).
  10. Refit tab washer (which have two tabs, one of which may not have been used before) and nut and initially tighten.
  11. Refit chain, adjust and tighten axle nut.
  12. Get the bike back up against the wall on the side stand as before with the back brake held on.
  13. Torque front sprocket nut to 120 Nm and then bend over tab washer.
  14. Torque rear axle nut to 105 Nm.
  15. Refit sprocket cover.
  16. Re-check chain slack and adjust if necessary.

A note of caution: It�s not advisable to attempt to crack the front sprocket nut with the bike in gear as you could run the risk of breaking something inside the gearbox (especially if using a rattle gun!)
  # 3  
Old 23-04-16, 22:43
andys andys is offline
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Quote:
Originally Posted by Pleiades View Post
It's not difficult, much the same as any other bike.

There are many ways to skin a cat, but the way I tend to do it is something like this:
  1. First remove the front sprocket cover and bend back the tab washer (do not remove the chain).
  2. Run the bike up to a wall (or immovable object) so the front wheel is jammed against it and stick it on the side stand and make sure it’s in neutral.
  3. Get a mate to stand on the back brake.
  4. Loosen the nut with a decent length extension bar.
  5. Loosen the rear axle nut.
  6. Then put the bike up on its centre stand/paddock stand/WHY.
  7. Loosen the axle nut some more, slacken the chain adjusters off fully and push the wheel forward, which should give you enough slack to unhook the chain. (If not you'll have to take the axle out.)
  8. Remove the front sprocket tab washer, nut and sprocket.
  9. Swap for the new sprocket (making sure it’s the right way round).
  10. Refit tab washer (which have two tabs, one of which may not have been used before) and nut and initially tighten.
  11. Refit chain, adjust and tighten axle nut.
  12. Get the bike back up against the wall on the side stand as before with the back brake held on.
  13. Torque front sprocket nut to 120 Nm and then bend over tab washer.
  14. Torque rear axle nut to 105 Nm.
  15. Refit sprocket cover.
  16. Re-check chain slack and adjust if necessary.

A note of caution: It’s not advisable to attempt to crack the front sprocket nut with the bike in gear as you could run the risk of breaking something inside the gearbox (especially if using a rattle gun!)
Excellent, thank you! will try, although that bending washer tab scares me a bit BTW, you meant I should bend over opposite tab of that washer to which one was bend back in first step I understand.

Last edited by andys; 23-04-16 at 23:13.
  # 4  
Old 31-05-16, 13:06
Glenzito Glenzito is offline
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Join Date: Jun 2008
Location: Johannesburg
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Sorry to ask this here, can either of you guys tell me what the "pitch" of the thread is on front sprocket shaft, can't find this info anywhere
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