Home

Go Back   .: XT660.com - The #1 XT660 Resource :. > XT660Z T�n�r� > XT660Z T�n�r� Tech Section
FAQ Calendar Search Today's Posts Mark Forums Read Main site

Google

XT660Z T�n�r� Tech Section Tyres, Mods, Luggage & Long distance preparation

Reply
 
Thread Tools Display Modes
  # 1  
Old 13-12-14, 22:43
keithy2 keithy2 is offline
Expert XT-Moto
 
Join Date: Sep 2014
Location: preston
Posts: 248
keithy2 is on a distinguished road
valve adjustment

High when adjusting the valve clearences there must be a timing mark or similar to position the engine to. Where is it on the engine? and what cover do you remove to see it?
__________________
XTz 660 tenere, adventure spec bash plate, main stand, skid marks tall screen, Oxford tail pack 36 litre. Kobra hand guards, Bigger cast footpegs, Zen overland luggage plate, USB power point, iridium spark plug, TKC80 f k60 R tyres, o2 and fuel Kev mods, DNA stage 2 filter. bark buster bar wieghts, Touratec side stand base and GPS mount. Led spot lights
  # 2  
Old 13-12-14, 23:13
sweller sweller is offline
Expert XT-Moto
 
Join Date: Nov 2013
Location: Brighton
Posts: 178
sweller is on a distinguished road
There are two marks - one is behind the small cover on clutch side. NUMBER 2
There is mark on the clutch basket which lines up with a mark in the case when the engine is at TDC.

The other is larger and at the top of the engine and is retained by two 8mm hex head bolts and shows the cam sprocket. NUMBER 1
There is a mark on sprocket which lines up with a pointer cast into case when the engine is on its compression stroke (valves closed).

Another useful cover is in the centre of the clutch cover and exposes a hex head that allows you to to turn the engine. NUMBER 3

If you have an Adventure Spec Bashplate you'll need to drop the front of the bashplate to access the covers - especially the centre engine turning nut.

See here for numbers:
__________________
Simon

Brighton, UK
  # 3  
Old 13-12-14, 23:45
keithy2 keithy2 is offline
Expert XT-Moto
 
Join Date: Sep 2014
Location: preston
Posts: 248
keithy2 is on a distinguished road
Thanks a bunch Sweller, My top end is getting very tappy when hot if it gets much worse it is going back to the dealer, I mentioned it to the mechanic at 600 miles but he was not interested. If he wont check it next time i request it, I will!! The bike has currently done 2000 miles but really taps when pulling away when hot.
__________________
XTz 660 tenere, adventure spec bash plate, main stand, skid marks tall screen, Oxford tail pack 36 litre. Kobra hand guards, Bigger cast footpegs, Zen overland luggage plate, USB power point, iridium spark plug, TKC80 f k60 R tyres, o2 and fuel Kev mods, DNA stage 2 filter. bark buster bar wieghts, Touratec side stand base and GPS mount. Led spot lights
  # 4  
Old 14-12-14, 07:32
sweller sweller is offline
Expert XT-Moto
 
Join Date: Nov 2013
Location: Brighton
Posts: 178
sweller is on a distinguished road
It's an easy job to actually do but is time consuming as the tank needs taking off and the front of the bash plate needs removing so you can swing it clear of the clutch cover hatches.
__________________
Simon

Brighton, UK
  # 5  
Old 14-12-14, 07:37
Petenz Petenz is offline
XT-Moto SuperStar
 
Join Date: Dec 2011
Location: Christchurch , NZ
Posts: 1,016
Petenz is on a distinguished road
Quote:
Originally Posted by sweller View Post
There are two marks - one is behind the small cover on clutch side. NUMBER 2
There is mark on the clutch basket which lines up with a mark in the case when the engine is at TDC.

The other is larger and at the top of the engine and is retained by two 8mm hex head bolts and shows the cam sprocket. NUMBER 1
There is a mark on sprocket which lines up with a pointer cast into case when the engine is on its compression stroke (valves closed).

Another useful cover is in the centre of the clutch cover and exposes a hex head that allows you to to turn the engine. NUMBER 3

If you have an Adventure Spec Bashplate you'll need to drop the front of the bashplate to access the covers - especially the centre engine turning nut.

See here for numbers:
All correct....
"But the clutch is on the other side of the motor.."
__________________
Harley Davidson..
The easyest way to turn gasoline into noise with out the side efect of horse power...
  # 6  
Old 14-12-14, 09:02
Pleiades Pleiades is offline
XT-Moto SuperStar
 
Join Date: Aug 2010
Location: North Norfolk
Posts: 5,320
Pleiades is on a distinguished road
Also note that when rotating the crank, you must only ever turn the alternator rotor nut anti-clockwise to line up the index marks on cam sprocket and rotor.
  # 7  
Old 14-12-14, 09:37
sweller sweller is offline
Expert XT-Moto
 
Join Date: Nov 2013
Location: Brighton
Posts: 178
sweller is on a distinguished road
Quote:
Originally Posted by Petenz View Post
All correct....
"But the clutch is on the other side of the motor.."
I'm an idiot, I know that - I have actually no idea why I typed clutch and not alternator!!
__________________
Simon

Brighton, UK
  # 8  
Old 14-12-14, 18:37
keithy2 keithy2 is offline
Expert XT-Moto
 
Join Date: Sep 2014
Location: preston
Posts: 248
keithy2 is on a distinguished road
Just had a thought I have a mainstand, if I remove the spark plug put the bike in first gear and turn the rear wheel in a forward motion direction ? I should be able to turn the engine without removing the engine bash plate and get the marks aligned up. Anyody tried this?
__________________
XTz 660 tenere, adventure spec bash plate, main stand, skid marks tall screen, Oxford tail pack 36 litre. Kobra hand guards, Bigger cast footpegs, Zen overland luggage plate, USB power point, iridium spark plug, TKC80 f k60 R tyres, o2 and fuel Kev mods, DNA stage 2 filter. bark buster bar wieghts, Touratec side stand base and GPS mount. Led spot lights
  # 9  
Old 14-12-14, 23:51
Pleiades Pleiades is offline
XT-Moto SuperStar
 
Join Date: Aug 2010
Location: North Norfolk
Posts: 5,320
Pleiades is on a distinguished road
Quote:
Originally Posted by keithy2 View Post
Just had a thought I have a mainstand, if I remove the spark plug put the bike in first gear and turn the rear wheel in a forward motion direction ? I should be able to turn the engine without removing the engine bash plate and get the marks aligned up. Anyody tried this?
Having a plug to remove and a nut to turn is a relatively new invention/luxury. In the old days, rotating the wheel or using the kick start were the only ways to find TDC, quite often with a piece of wood shoved down the spark plug hole! A technique familiar to anyone with old British bikes.

So yes, you could do it that way, but in all honesty you'd be far better doing it the "modern" way.

Your predicament is one of the reasons I never opted for the Adventure Spec bash plate (despite it being top of my list for protection); the tubing get's in the way of simple service jobs on both sides. To drop the front of the plate, you have to remove engine mounts I believe, and doing this repeatedly will undoubtedly cause the bolts to stretch and accurate torquing will become difficult, besides the fact (as you imply) it's all a bit of an unnecessary faff (IMHO).
  # 10  
Old 16-12-14, 12:58
keithy2 keithy2 is offline
Expert XT-Moto
 
Join Date: Sep 2014
Location: preston
Posts: 248
keithy2 is on a distinguished road
valve adjustment

I have to ask though, did you have the 1st service done at 600 miles-ish? The original engine oil from factory is a thinner flushing type oil and is used to basically to clean the engine out and is dumped at 600 miles for the standard grade. If you don't get rid of this factory oil as soon as required, the engine will sound rattly when hot.......and will be gasping for the correct thicker grade.[/QUOTE]

Yes the oil was changed, the mechanic said they tend to rattle when hot. I have just done a 100ish mile ride with the outside temp at + 2degrees and the rattle was not as loud seems temperature is the key. Plus new fuel was used from a different garage.
__________________
XTz 660 tenere, adventure spec bash plate, main stand, skid marks tall screen, Oxford tail pack 36 litre. Kobra hand guards, Bigger cast footpegs, Zen overland luggage plate, USB power point, iridium spark plug, TKC80 f k60 R tyres, o2 and fuel Kev mods, DNA stage 2 filter. bark buster bar wieghts, Touratec side stand base and GPS mount. Led spot lights
Reply

Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump


All times are GMT +1. The time now is 02:16.
Powered by vBulletin® Version 3.8.11
Copyright ©2000 - 2019, vBulletin Solutions Inc.

  XT660         Archive   Main site


Footer
vBSkinworks Top