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XT660Z Mods Share views on all the mods you have done and those you intend to do

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  # 1  
Old 27-02-13, 23:56
Pleiades Pleiades is offline
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Talking Kev's O2 Controller on the T�n�r�

Fitted Kev�s latest O2 controller to the T�n�r� (when it was snowing a month ago) and have finally got a good few hundred miles riding in to evaluate things.

The bike already has the fuelling mod (set at 6) and DNA stage 2, which improved the flexibility of the motor hugely, broadening the spread of power, particularly in the lower revs on a wide throttle.


So what difference does the fitting the O2 controller on the Z (which doesn�t really suffer from the same surging issues of the R/X)? Well actually, quite a big difference � I was pleasantly surprised to say the least.

Most noticeable is the throttle response; snapping the throttle wide open (from a closed or small opening) at any speed is noticeably more smooth, linear and productive in terms of forward motion! Second is the fact it will now sit at a slow, leisurely cruise in traffic at say 2000-2500rpm without any sign of hunting � you can set the throttle position and the bike�s engine and road speed remain utterly constant. Fuel consumption, over just shy of 300 miles, appears to be identical to that before fitting the O2 controller (57mpg).

All in all, I�m well chuffed with the outcome (thanks Kev) � the T�n�r� is happier, both in traffic and out on the open road. Thoroughly recommend considering this mod whether you�re running a Kev mod or PC; more closely matched closed loop and open loop fuelling really does make a big difference.

Friend who scribbles for a well-known bike mag had a ride yesterday and said (I quote) � �That�s ****ing flexible for a single and keen to pick up off the throttle too � I really like it.�
  # 2  
Old 28-02-13, 01:18
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Kev Kev is offline
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Thanks for your detailed report, controlling both the closed & open loop circuits makes a big difference to the XT's ride no matter if the bike is completely standard or has filters pipes ETC.
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Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946


Last edited by Kev; 28-02-13 at 01:25.
  # 3  
Old 28-02-13, 08:13
Gas_Up_Lets_Go Gas_Up_Lets_Go is offline
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Quote:
Originally Posted by Kev View Post
controlling both the closed & open loop circuits makes a big difference to the XT's ride no matter if the bike is completely standard or has filters pipes ETC.
Does that statement hold true with a PCV fitted Kev?

(Katy is due a tweak, been a while since I treated her,,, and me!)
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  # 4  
Old 28-02-13, 09:01
SimonRoma SimonRoma is offline
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Please tell me more, I love my XTX with the Kev fuel mod fitted so how much is the O2 mod???
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(Now sold on, sob) 2011 Blue XT660X with gold wheels, was 26,500 km.
Engine mods: K&N Stage 1 filter, DNA Stage 2 filter, snorkel removed, Kev fuel mod fitted.
Plus: smoked Puig screen, Yam aluminium sump guard, Yamaha / Acerbis handguards, Givi Trekker aluminium side cases, Leo Vince X3 cans plus Kev front fork mod and Fender Xtender. Just fitted Michelin Road Pilot 3 tyres.

SOLD the XTX for a Super Ten 1200. And just bought a Raptor 700 so staying on here for some tips....
  # 5  
Old 28-02-13, 09:40
Pleiades Pleiades is offline
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Quote:
Originally Posted by Gas_Up_Lets_Go View Post
Does that statement hold true with a PCV fitted Kev?
I'll can have a shot at answering that...

Whether you've got a PCIII, PCV, Kev Mod, Nitro-X (or nothing at all) the air/fuel ratio will be stuck at 14.7:1 in the closed loop (unless of course you've already got the Dyjet O2 eliminator fitted). The problem is when you've sorted out the open loop fuelling with your PCV map to get a more respectable 13.2-13.6:1 there is a massive step in the mixture when the change occurs between closed and open loop; this is where the problems lie. By fitting Kev's O2 controller, which permanently fixes the ratio at 13.6:1, this step in fuel/air ratio between open and closed loops disappears, smoothing things out greatly.

It will definitely make a difference with a PCV as it will bring the closed loop fuelling much more in line with you map stored in the PCV.

Last edited by Pleiades; 28-02-13 at 09:50.
  # 6  
Old 28-02-13, 10:21
Gas_Up_Lets_Go Gas_Up_Lets_Go is offline
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Quote:
Originally Posted by Pleiades View Post
I'll can have a shot at answering that...
Ta muchly.

Now, having both DNA S2, PC-V and the MTC single can, the bike runs very well from low revs. The MTC improves the low speed pickup immensely and allows better low rev performance.

It's probably worth my while giving this mod a whirl, just to compare results if nothing else.
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  # 7  
Old 28-02-13, 10:53
Pleiades Pleiades is offline
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Quote:
Originally Posted by Gas_Up_Lets_Go View Post
It's probably worth my while giving this mod a whirl, just to compare results if nothing else.
That is precisely why I decided to do the O2 mod - as much out of curiosity as anything else.
  # 8  
Old 28-02-13, 10:50
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Kev Kev is offline
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Quote:
Originally Posted by Pleiades View Post
I'll can have a shot at answering that...

Whether you've got a PCIII, PCV, Kev Mod, Nitro-X (or nothing at all) the air/fuel ratio will be stuck at 14.7:1 in the closed loop (unless of course you've already got the Dyjet O2 eliminator fitted). The problem is when you've sorted out the open loop fuelling with your PCV map to get a more respectable 13.2-13.6:1 there is a massive step in the mixture when the change occurs between closed and open loop; this is where the problems lie. By fitting Kev's O2 controller, which permanently fixes the ratio at 13.6:1, this step in fuel/air ratio between open and closed loops disappears, smoothing things out greatly.

It will definitely make a difference with a PCV as it will bring the closed loop fuelling much more in line with you map stored in the PCV.
Spot on I could have not explained it better myself.
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Click here to join the XT Supporter's scheme

Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946

  # 9  
Old 28-02-13, 10:48
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Kev Kev is offline
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Quote:
Originally Posted by Gas_Up_Lets_Go View Post
Does that statement hold true with a PCV fitted Kev?

(Katy is due a tweak, been a while since I treated her,,, and me!)
Works perfectly with a PCV, been tested by 5 different guys on different Dyno's.
__________________
Click here to join the XT Supporter's scheme

Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946

  # 10  
Old 29-07-13, 14:02
tommy tool tommy tool is offline
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Hi All.
Still really green regards site at present so forgive the inevitable stupid questions. I have just bought the LV exhausts and want to fit them and other mods I am yet to buy for my 2009 XT660Z at the same time.
I want the Kev Mod and the O2 controller but where can I buy them at the same time ? I also want the DNA side filter but seems theres conflicting info as to whether I can get them from this site or not.

Any info would be great as I want to get my low down torque improved !

Regards All
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