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XT660Z Mods Share views on all the mods you have done and those you intend to do

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  # 1  
Old 09-06-11, 16:00
stoic bloke stoic bloke is offline
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regulator fault cure

hi, the regulator failure's a bit of a bummer, but not a hard one to sort out. mine did not fail, i just did not want to left stranded with a flat battery and an edc light on!

about 20,000 miles ago i replaced mine with a more suitable unit off a yamaha fazer 600, secondhand on ebay i gave �14 all in.

it has 5 wires; black, red & 3 whites. cut off the inferior connector and connect with corresponding colours, the whites [generator phases] are non specific to the regulator [any order]. now my connector probably is the weak link, perhaps in the future i will hard wire to the loom, soldering & heat shrinking to create a perfect join. if a failure happens just resolder and seal

because the 'new' reg has about 8'' of loom it's easy to point the wires down to stop any water ingress, secure the loom out of harms way. the reg needs a slight adjustment to align the holes, better to ream out the mounting plate wih a drill etc and jobs done. now start the bike, check the battery voltage, should be above 13v with a voltmeter. any probs give me a shout.
bernard

reg with removable connector

  # 2  
Old 09-06-11, 23:05
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Kev Kev is offline
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Nice work mate, this is the second time I have seen a Fazer or FZ600 regulator used.
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Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946

  # 3  
Old 04-09-12, 19:59
RickM RickM is offline
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Hi Stoic, do you know which model/year Fazor did your reg/rectifier come from?
Is it an SH650-11 by chance? More to the point, is it still ok?
Cheers,
Rick
  # 4  
Old 04-09-12, 23:34
stoic bloke stoic bloke is offline
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hi Rick,it looks like the sh650-11 or the 12 would do fine. not precisely sure which one i got, it was pot luck on ebay �16 all in, of course a second hand original yamaha unit would be preferable to an roc copy. my design brief was it had to have 5 wires, wires about 25cm's long and looked like it mount easily.

regulators are like myself, kinda simple! realistically a honda, suzuki etc unit would do, the 3 like coloured wires link to the generator phases the positive and ground may be tricky, mostly red and black. some kawa's like the klr use 6 wires the extra link to the ign plus, they would be unsuitable

sorry i cant help with a definitive answer, the reg i got has been trouble free for the last 2 1/2 years and 33,000miles.

i guess your having problems with yours, how many miles now?
  # 5  
Old 05-09-12, 10:17
RickM RickM is offline
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Thanks for the quick reply Bernard.
Yep, my reg/rec is finally cooked at 123200 miles and it killed the battery in the process (although it may be due to a failed repair/mod I did over a year ago when I replaced the broken moulded in connector with one on a fly lead).
It's good to hear your replacement has lasted so long. I had to make a quick purchase decision to avoid too much lost time off work and bought a new SH650-11. I was a bit concerned though when I found specs for it indicating it's max current is 18A whereas the Tenere's OEM one is 35A. However, it would appear there is a great deal of redundancy built into the OEM one as the Tenere's generator max's out at 20.8A.
So I guess it's just a case of not overdoing the accessories and all will be ok. Maybe even switch to LED indicators? As long as I don't exceed about 250w I guess.

Anyway, I now have a working electrical system........for now!
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