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XT660Z Mods Share views on all the mods you have done and those you intend to do

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  # 1  
Old 19-09-09, 01:14
uncle ricky uncle ricky is offline
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Exclamation Its Here At Last Kev's Tenere Fuel Mod

HOT NEWS



:tenere::tenere::tenere::tenere:

I have been testing the Kev XTZ fuel mod for the TENERE


I have been testing the fuel mod over the last few days at different times of the day and different attitudes right down to sea level



The bike pull cleanly right through the rev range up to the limit cut out, it will pull from 2.5 k revs in top gear at 45 mph and open the throttle and it will pull strongly without having to change down a gear. I would say with KEVS mod and the stage 2 DNA kit the bike and O2 sensor eliminator it is has transformed the TENERE into a proper thumper with loads of bottom end grunt which it DID NOT have before you would need to have change down a gear below 3k revs. I would say to anyone thinking of doing this mod, DO IT YOU WILL NOT REGRET IT,
it is like riding a different bike.


You will have more grunt at the bottom end without losing any top end speed

To get your KEV TENERE FUEL MOD you will need to contact Kev, either by PM or leaving a message on this TOPIC


And before anyone ask's, Kev offered me the mod for free to test it out when I said that I would try it out but I bought it and I have nothing to gain from Kev from telling people about the mod
__________________
:tenere:

Mods, Oxford heated grips, Givi Rack and top box, Stage 2 DNA filter and top, 02 sensor eliminator, Metal Mule taller screen, Seat hump trimmed off, .KEVS FUEL MOD (THE 1ST ONE FOR THE TENERE) , Extra fuse box, 12volt plug in socket, Zumo550 sat nav, , Barkbusters


What Bill Clinton REALLY said to Monica Lewinsky was: "Sack my cook"


Sadly Bike now sold 11/6/11


  # 2  
Old 19-09-09, 01:20
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CaptMoto CaptMoto is offline
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I had no doubt Kev will pull another of his "hot" tricks.

Well done, this team will be nothing without Kev

  # 3  
Old 19-09-09, 06:55
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Kev Kev is offline
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A big thanks to Rick for helping me out, I could not have done it without you.

I am busy getting some kits made up as we speak, if anyone is interested send me a PM & I will put your name down on a list & fill you in with the full details. I will be selling them through the forum shop soon.

Basically we have a cheap fuel mod that adjusts the fuel mixture across the whole rev range, it will help the A/F ratio when installing a DNA stage 2 filter or exhaust Cans or both.My mod is a very simple way of tricking the fuel injection to make it run a little richer when installing bigger filters or Cans.


A Power Commander is still the best tuning device by far & is far more advanced in tuning then my mod, if one can afford one with a custom fuel map made on the dyno then that is the way to go.

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Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946

  # 4  
Old 19-09-09, 13:19
uncle ricky uncle ricky is offline
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If anyone is not sure on how to fit it and live in around the SOMERSET area then I am more then happy to fit it for you free of charge if you come to me in TAUNTON


It is about a 20 minute job
__________________
:tenere:

Mods, Oxford heated grips, Givi Rack and top box, Stage 2 DNA filter and top, 02 sensor eliminator, Metal Mule taller screen, Seat hump trimmed off, .KEVS FUEL MOD (THE 1ST ONE FOR THE TENERE) , Extra fuse box, 12volt plug in socket, Zumo550 sat nav, , Barkbusters


What Bill Clinton REALLY said to Monica Lewinsky was: "Sack my cook"


Sadly Bike now sold 11/6/11


  # 5  
Old 23-09-09, 22:15
harpy harpy is offline
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Hi

sounds good to me

my tenere goes back to the dealer tomorrow to fix the dreaded charging fault subject to my charged battery getting me there as i did not want to risk any damage by being recovered but if you dont mind me asking what O2 sensor eliminator did you use

Thanks

Gary
  # 6  
Old 23-09-09, 23:26
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Kev Kev is offline
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PLEASE NOT WE ARE NO LONGER USING THE O2 ELIMINATOR. 10/4/2010

Without O2 Eliminator for AUD$65,00 You can buy them from here in the UK.

XT660Z Kev Fuel Mod.

Recommended to be fitted with DNA stage 2 filter & pipe, or just a pipe or stage 2 filter.

What you get for your AUD$65.00.

1/ A Kev Fuel adjuster with connector block & the fitting instructions on a CD.





Fitting instructions

1/ Remove the ignition Key from the ignition.
2/ Remove the seat & left air box cover.
3/ Gently push the sensor through the Air Box pushing on the side ribs of the sensor, do not push on the end of the sensor.
4/ Pull the loom & Air sensor on top of the Air Box.
5/ Cut the Blue/Black wire 2.5cm from the sensor, bare the Blue/Black wire by a 1cm fit the Blue/ Black wires in the connector block & tighten the 2 screws holding the Blue/black wires, it does not matter which way around they go. Can you spray the connector block & wires with WD40 spray or similar, or tape up the connector with insulation tape.
6/ Refit Air temp sender in the reverse order.










You can solder the wires together instead of using the white connector block.













How it works

This fuel mod adjusts the Air temperature reading down from the actual ambient temperature. By adjust the temperature reading down the Engine Control Unit (ECU) thinks it is colder then it really is so in turn makes the mixture slightly richer.

When the Knob pointer is pointing at the white marker (12 O'clock position) the Kev fuel mod is turned off, to make the fuel mixture richer you turn the knob clockwise.

Taking the white markers at the 12 O'Clock position you can safely adjust the knob clockwise to the 10 O'Clock position, I would expect the best settings to be around the 3 to 6 O'Clock position.




You can download the Parts & Workshop manuals from these links below.

1/ Click on each LINK
2/ Click on FREE USER
3/ Wait for counter to count down to zero
4/ Click DOWNLOAD & save to your PC.

I will supply the links when a sale is made.

PLEASE NOT WE ARE NO LONGER USING THE O2 ELIMINATOR, but are using the new 2012 O2 Controller.
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Click here to join the XT Supporter's scheme

Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946


Last edited by Kev; 20-01-13 at 00:09.
  # 7  
Old 05-10-09, 22:19
scoobie_007 scoobie_007 is offline
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What a difference now with Kev's mod, DNA stage 2 filter and cover. Now 2000 miles of very happy riding has just become significantly better ! what joy :-)))))) Just the Leo Vince cans now to complete the job. Thanks for the email Rick, will hopefully source them soon.
__________________
Mods so far: Kev fuel mod, DNA stage 2 filter & air box cover, Peatbog rack,KTM hand guards, zumo 660, Leo Vince SBK's, Renthal Dakar high bars, ARD panniers,OTR bashplate, OTR Windshield,cush drive mod
  # 8  
Old 05-10-09, 23:05
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Kev Kev is offline
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Quote:
Originally Posted by scoobie_007 View Post
What a difference now with Kev's mod, DNA stage 2 filter and cover. Now 2000 miles of very happy riding has just become significantly better ! what joy :-)))))) Just the Leo Vince cans now to complete the job. Thanks for the email Rick, will hopefully source them soon.

Thanks for the feed back scoobie, glad you are happy with your XT660Z now. The combinationn of the extra air & fuel does make a difference.
__________________
Click here to join the XT Supporter's scheme

Mods that I have done to my XTX's

My 04 XTX
Stage 1 & 2 DNA filters / Kev fuel mod / snorkel mod / Drilled air box mod / Engine breather mod / Fork Spacer mod / 15w fork oil /
[
My 07 XTX
Raptor 700 cylinder 102mm / Modified Crank Case to take a 105mm Raptor Cylinder / 11:1 102mm JE Raptor piston / Stage 1 Raptor Hot Cam / Ported head / Colder Spark Plug / +2mm Throttle body / DNA stage 1 & 2 filters / Modified Air Box / Snorkel removed / Worry Brothers stage 2 filter cover / 6mm & 8mm Bolts Replaced with Titanium Bolts / Recovered seat in Black / O2 Eliminator /

My 09 XTX
59HP at the rear wheel / Stage 2 Raptor Hot Cam / DNA stage 3 Air Box / Carbon Can Exhausts / Modified Exhaust Link Pipes / PCIII With Custom Fuel Map / Wideband Commander O2 Data logger / LCD100 Dyno Jet display & fuel adjuster / 2500 OHM HT lead instead of a 10K OHM XT lead / Extra Coolant Cooler / Protaper Fat Bars / Tail Tidy With LED Tail Light / OKE Protection Knobs / LED indicators / AIS blocked / Modified rear sprocket rubbers / Rear Foot Pegs removed / 09 ECU With 02 Sensor Changed To A 06 ECU / Complete wiring harnes Changed from 09 to 04 / Home made LED resistor flasher / Hole drilled in the fuel tank filler neck to allow quicker filling / Modified Bar End Weights / Progressive front fork springs, 15W fork oil, forks lowered 25mm, used XTR rear links lowering the rear 20mm, rear spring one click stiffer / Changed front & rear guards from blue to black / 47T rear sprocket / Speedo Healer V4.0 / Kev throttle cam mod / Throttle grip mod / The new 2010 O2 sensor mod is out, works a treat, The new 2012 O2 Controller is out, PM me for details

Now ride a 2018 MT09SP ABS + TCS

My KTM 990 SMR Mod book. http://www.ktmsmt.com/viewtopic.php?f=13&t=4946

  # 9  
Old 05-10-09, 23:35
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CaptMoto CaptMoto is offline
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Very good feeback, well done Kev another super Mod!!

  # 10  
Old 23-05-12, 11:49
JMN JMN is offline
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That what I suspected. Thanks.
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