I had my Hornet internals reshaped slightly when I bought it because of a few pressure points by a chap I know who used to be an Arai technician (now retired). He used various tools, most homemade, which looked like small rollers that screen printers use to pre-compress the inner padding (not the liner) around the temples. It now fits a treat. I guess you could do the same around the ear area?

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