.: XT660.com - The #1 XT660 Resource :.

.: XT660.com - The #1 XT660 Resource :. ( https://www.xt660.com/index.php)
-   Service & Maintenance ( https://www.xt660.com/forumdisplay.php?f=208)
-   -   stiff clutch lever operation ( https://www.xt660.com/showthread.php?t=27169)

bonjo 01-09-17 07:26

stiff clutch lever operation
 
Over the past few months I have noticed I need more force to operate the clutch lever.

Thought perhaps my muscles are shrinking! I concluded this is not the case since I am not experiencing the same on my other bike.

Any thoughts on reducing the clutch lever effort?

I have adjusted the free play (cable adjusted at both ends)

spray lubed the lever and engine ends

thanks

nikroc 01-09-17 09:00

have thought of taking the cable off and cleaning it through with cheap wd or similar and letting it drain..then use something with ptfe in it to lube it..

or a new nylon lined cable...

bonjo 01-09-17 11:27

thanks for the feedback

I don't know if I can slide the cable off completely without removing the end stoppers
What you say will ultimately show the condition of the cable. But I am being lazy and putting off getting my fingers oily :)

The reason for the question was to see if there was potentially a deeper mechanical issue

Petenz 02-09-17 01:51

buy a cable luber...
fits/clamp onto the end then
you spray crc/wd40 though it
and it goes down the cable
don't have to remove the cable
from the bike...just unconect it
at each end...

These.....
https://www.motionpro.com/product/08-0182



..

bonjo 02-09-17 08:20

that sounds great.

I am weary of gadgets a bit because a lot of times they are money down the drain but will go down this road since you recommended it:)

bonjo 15-09-17 09:23

I released the cable and poured some paraffin inside to clean. Then put in some spray lube (not wd40)
the cable moves freely inside the guide, I could not feel any resistance and the clutch lever (engine end) is also very light to operate with one finger!

ONce I reinstalled the cable ends and set the free play, the stiffness came back:icon_frown:

So I guess I am loosing some muscle strength in my forearm! Tennis elbow???

Petenz 15-09-17 12:07

Google Moose Racing "clutch easy pull"

Or put a Rekluse auto clutch in it...




.

nikroc 15-09-17 16:00

Does your bike have the original levers?...are these 'free' in their mountings etc?..

I have aftermarket ones,on bike when i bought it. Span adjustable and I have no difficulties,even with my 55 year old hands..


All times are GMT +1. The time now is 18:24.

Powered by vBulletin® Version 3.8.11
Copyright ©2000 - 2019, vBulletin Solutions Inc.