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-   -   50,001 miles done, its time for some work before i continue around the world ( https://www.xt660.com/showthread.php?t=18703)

Rybenuk 09-04-12 23:24

what kind of tank bag do you use? is it the Famsa one?

rtwpaul 09-04-12 23:48

Quote:

Originally Posted by Rybenuk (Post 170911)
what kind of tank bag do you use? is it the Famsa one?


up to now i had used a Nelson Rigg, it was the only thing i could find here in the states that looked like a fit, and it wasn't!!! Now i found someone over here who could get me a Famsa, so what you see on the tank is the mount, better fit but the quality of the zip doesn't look great, hopefully it holds up. Keep in mind every single fill up that zip has to be undone...i'll wax it and see

Rybenuk 09-04-12 23:51

hmmm did check out that Famsa one, as it was the only one that to me looked up to the job of covering the tank properly. I`ll keep an eye on it. It maybe the one for me :)
I take it the base thing comes with it? or is it just the tank bag and you need a separate base?

rtwpaul 09-04-12 23:55

besides the zip i think it is a good design, custom made to fit the crazy tank shape and looks well made, should be for 140 quid!!!...just for me on a RTW i need longevity and it will be on the 100% of the time, lets call it real world testing

UKbri 15-04-12 01:53

I used the Touratech tankbag for 35.000 miles and its still in excellent nick

rtwpaul 15-04-12 02:07

Quote:

Originally Posted by dangerous74 (Post 171162)
I used the Touratech tankbag for 35.000 miles and its still in excellent nick

that looks good, i asked Touratech in the US if they would get one for me and they said NO! if the Famsa doesn't hold up at least i know i have an option as i'll be in and out of Europe a lot

rtwpaul 17-04-12 22:44

New Swingarm Arrived Early
 
before i do the swingarm write up and show how its done

have a look at this, this is my front sprocket that i changed, this one has 35,000 miles on it...

http://dmh65.smugmug.com/photos/i-Mx...MxDCcHK-XL.jpg

so the new swingarm arrived very early so i have time to do a swap before the bike goes off to a show in a couple of weeks

http://dmh65.smugmug.com/photos/i-6Z...6Z5qHwc-XL.jpg

the new one on the left and the old one on the right with the crazy damage
http://dmh65.smugmug.com/photos/i-sQ...sQXZGh5-XL.jpg

http://dmh65.smugmug.com/photos/i-gn...gnN4B8h-XL.jpg

i ordered new needle bearings, spacers and seals to do a complete refit

http://dmh65.smugmug.com/photos/i-pt...pt4H4XK-XL.jpg

these are the main set for the swingarm pivot

http://dmh65.smugmug.com/photos/i-Tt...TtHGvjv-XL.jpg

as i doubt any off you took your bike apart before riding it, this is what the needle bearing look new

http://dmh65.smugmug.com/photos/i-H6...H6F5SJ6-XL.jpg

i asked the dealership if they would put the bearings in for me, they quoted 75 pounds and told me it would take 1 1/2 to 2 hours!!!! Having owned a motorcycle shop i know it doesn't take anywhere near that, i think they were trying to get some money back for selling me the swingarm so cheap

so here it is, using a hydraulic press

http://dmh65.smugmug.com/photos/i-B5...B5SpDc5-XL.jpg

http://dmh65.smugmug.com/photos/i-Vh...VhCHCsS-XL.jpg

take measurement as you go along so the bearings are in the same location and there is enough space for the seal

http://dmh65.smugmug.com/photos/i-W8...W8vSGcZ-XL.jpg
http://dmh65.smugmug.com/photos/i-sN...sN6jhGQ-XL.jpg

there is a lot of space in the swingarm for additional grease to be in there, so again make sure the bearings are in the right place with measurements
http://dmh65.smugmug.com/photos/i-t9...t9tr44H-XL.jpg
http://dmh65.smugmug.com/photos/i-vq...vqvCGMM-XL.jpg

the whole job of putting all the bearings, spacers and seals in a new swingarm took me about SEVEN minutes

and just for reference i use Timkin premium hi temp red bearing grease

http://dmh65.smugmug.com/photos/i-QP...QPTVHfV-XL.jpg

to do a swingarm removal take out the rear wheel, i put zip ties over the sprocket to the spokes so keep it all together for an easy refit later, i have the cush drive rubber mod and it want to spring apart, this stops that happening

http://dmh65.smugmug.com/photos/i-Wb...WbhVs5W-XL.jpg

i this in my tool kit, if there is a problem getting the pivot bolt out this fits in the open end and it long enough to hold everything in place when putting it back together as well

http://dmh65.smugmug.com/photos/i-TP...TPJ4gvB-XL.jpg
http://dmh65.smugmug.com/photos/i-JC...JCxhmBM-XL.jpg

get anything out of the way that is in the way!!! brake caliper and rubber protection

http://dmh65.smugmug.com/photos/i-tt...tttHd7T-XL.jpg
http://dmh65.smugmug.com/photos/i-KP...KPc4CCB-XL.jpg

undo the lower dog bone bolt and remove it
http://dmh65.smugmug.com/photos/i-KX...KXSSFk4-XL.jpg

once this is taken out then remove the pivot bolt and the swing arm can be removed, chain does not need to be take off.

...continued in next post

rtwpaul 17-04-12 22:47

swingarm swap
 
the bushings were out of stock and on back order, as the old ones were unusable i had to make new ones on the lathe in the shop where i work, the originals were made from 308 stainless which has a small amount of carbon hence the rust, i made the new ones from 316 S/S

http://dmh65.smugmug.com/photos/i-QV...QVJTf6B-XL.jpg

yamaha paper weight

http://dmh65.smugmug.com/photos/i-jP...jPTgrrH-XL.jpg

pull out the swing arm...that's it, about 15 minutes for it to be out, do some cleaning and regreasing if you haven't done it before, when you put it back in i use that rod to locate everything and check the side play and make the adjustment on the nut on the inside of the right frame rail to get it to spec

http://dmh65.smugmug.com/photos/i-Bc...BcDCCXP-XL.jpg

so do all steps in reverse to put it back together, this is the new one back in place with the new chain guard painted with an additional hole!!!

http://dmh65.smugmug.com/photos/i-g6...g6TzZVn-XL.jpg
http://dmh65.smugmug.com/photos/i-W3...W3C9hzw-XL.jpg

feck 17-04-12 22:57

Nice writeup mate, always good putting new shiny bits on. That sprocky is toast! are you changing teeth or sticking with 15?

rtwpaul 17-04-12 23:04

the guy who owned the bike before me put on the lowering links on it and lowered the center stand, not a pretty job, this is what a 50,000 mile center stand looks like, lots of abuse

http://dmh65.smugmug.com/photos/i-Z2...Z2jDNks-XL.jpg
http://dmh65.smugmug.com/photos/i-Nr...NrpSkrB-XL.jpg

also some of the gussets had welds missing, so i corrected it all and added BIGGER feet

http://dmh65.smugmug.com/photos/i-cG...cGNhPZD-XL.jpg
http://dmh65.smugmug.com/photos/i-67...67pMDNH-XL.jpg
http://dmh65.smugmug.com/photos/i-ZT...ZTPr3h4-XL.jpg
http://dmh65.smugmug.com/photos/i-mg...mgfFMQC-XL.jpg
http://dmh65.smugmug.com/photos/i-Kv...KvQP8n9-XL.jpg
http://dmh65.smugmug.com/photos/i-4X...4XpMBSh-XL.jpg

made some slug to lengthen the stand and welded it all back together and repainted it

http://dmh65.smugmug.com/photos/i-sT...sT4CGrM-XL.jpg
http://dmh65.smugmug.com/photos/i-vF...vFdBc8C-XL.jpg
http://dmh65.smugmug.com/photos/i-Cb...CbqhXQZ-XL.jpg

regrease the bushings when it was reinstalled

http://dmh65.smugmug.com/photos/i-c5...c5Q4vLW-XL.jpg
http://dmh65.smugmug.com/photos/i-cg...cg5hdxZ-XL.jpg
http://dmh65.smugmug.com/photos/i-Gc...GcnHLC5-XL.jpg

no the rear wheel isn't on the ground like it was before with a new knobbly, when i make new jack up links and add an 18" rear when i get to Europe i now have space

http://dmh65.smugmug.com/photos/i-W3...W3C9hzw-X2.jpg


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